Manufacturing Engineer

3 weeks ago

Denver, United States CareerBuilder Full time

Company Description

Do you want beneficial technologies being shaped by your ideas? Whether in the areas of mobility solutions, consumer goods, industrial technology or energy and building technology - with us, you will have the change to improve quality of life all across the globe. Welcome to Bosch
We are a pacesetter and trendsetter in the field of steering systems for passenger cars and commercial vehicles. Bends, switchbacks, parking spaces, rough roads, slippery road surfaces and sudden lane-change manoeuvres this is our world. We call it the fascination of steering. We set the course for technological change and are a highly capable, experienced partner for the automotive industry.
Job Description

Develops, evaluates, and improves manufacturing productivity (technical availability, scrap and Reject rate) and process improvements on current production. Plan optimizations of the assigned processes and assembly lines. Primary focus on stabilizing current production problems and planning future growth.
Production support
Align with value stream Key Performance Indicators
New products and new launches
Knowledge of processes and equipment
Optimization:
Monitor productivity and Improve and stabilize Manufacturing KPIs (Technical Availability, Reject Rate, Scrap, Downtime, CPKs, Cycle time)
Support activities to address safety, quality and productivity for the assigned manufacturing line using tools such a 5-why, Shainin, 8D, 6 Sigma, DOE, 6S, SCIP, PDCA.
Start process-FMEA, frame and release, update.
Execute FMEA Line-walk and error simulation to be strongly linked and aligned with CP guidelines.
Develop, maintain, and support procedures, instructions and training material (PQI, CO, CP Dummy Part/ Red Rabbit Documentation).
Definition of measures for closing the target gap for VA and implementation (Cost Engineering & Benchmarking)
Planning:
Planning of manufacturing sequences and operations, equipment and resources
Define, Acquire, Transfer, Accept, Validate, Release and install production process and equipment according to Bosch standards (Integrations on line, new projects, participate in QGCs, Design for Manufacturing)
Planning and further developing of new manufacturing sequences and operations and participate in implementing Engineering and Process Change Requests.
Coordination of the Implementation and further development of manufacturing technologies in the GB (across sites) and Active exchange of lessons learned (Complaints, Equipment, Processes, ...) from other and to other Value Stream and IPN plants
Execute the quality planning (Definition of test strategies, test methods, Verification of measure and test process qualification, test data management, Q-control cycle series production).
Document the quality planning.
Take responsibility:
Optimize and improve machinery according to requirements, planning the corresponding internal personal or external.
Define and apply TPM activities, schedule and training (total productive maintenance).
Drive productivity:
Develop, maintain, and support procedures, instructions, and materials for training.
Develop, evaluate and improve manufacturing productivity and improvements of the process in current production.
Reliable implementation:
Ensure that the manufacturing process complies with the principles of engineering, customer requirements, BOSCH standards, and process specifications.
Support continuous improvement activities to address line safety of assigned manufacturing, quality and productivity. Develop a project of continuous improvement as part of the continuous improvement process (CIP).
Problem solving:
Use troubleshooting techniques to find the root cause of each process / equipment problem. (5 Why, Shainin, KT, 8D, 6 Sigma, DOE, 5S, etc.)
Network internationally:
Active exchange of lessons learned from other Value Stream and IPN plants and towards others.
Participate in the implementation of requests for change of process or engineering.
Shaping the future:
Get involved in the process to: Define, Acquire, Transfer, Accept, Validate, Release and install production processes and equipment in accordance with the Bosch standards.
Use project management techniques to manage internal projects external.
Ownership:
Define the standards change process.
Capacity of the compliance team through the MSA process and better quality practices
Qualifications

Minimum level:

Bachelors Degree in Electrical, Electronic or Mechatronics (B.S./B.A.) from a four-year college or university.
Expertise:

min. 4 years of maintenance experience in automotive industry or metal-mechanic.
Personality:

Agile, team player, goal oriented, initiative, takes responsibility
Language:

English and/or German and Spanish
Additional Information

Skills, Experience and Knowledge
Technical skills
Advanced knowledge of specialized field (Functional Testing, Cognex Camera, Keyence, Acoustic, Belt Tensioning, Plasma Cleaning, TIA, Cyber Security) Data Analysis (FlexQDais, MAS)
Microsoft Office and Power BI
Mini Project Management skills (Demonstrates project management skills including planning, prioritizing and monitoring) APIS IQ-RM POKA CAD System Design experience (preferred) MTM (preferred)
Analytical Thinking
Self-driven individual, fast paced and driving
Responds with an open mind to changes and new ideas with future orientation
Accurate and self-disciplined
Going the extra mile when seeing a problem
Supports a working environment of lessons learned
Resource vs Benefit understanding (Cost saving, new station),

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