Automation & Controls Engineer- Corporate Engineering
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Overview:
We are seeking an experienced Yokogawa DCS / SCADA / PLC Engineer to support the design, implementation, maintenance, troubleshooting, and optimization of industrial automation systems for manufacturing and process operations. The ideal candidate will have strong hands-on experience with Yokogawa Distributed Control Systems (DCS), SCADA platforms, PLC programming, and industrial communication networks in a continuous process manufacturing environment.
This role supports plant reliability, operational excellence, safety, cybersecurity, and process improvement initiatives while ensuring compliance with company standards and industry best practices.
Key Responsibilities
- Design, configure, maintain, and troubleshoot Yokogawa DCS systems including CENTUM VP, FAST/TOOLS, or related platforms.
- Develop, modify, and maintain PLC logic, HMI graphics, and SCADA applications.
- Support plant operations by responding to automation and controls issues in a timely manner.
- Execute automation projects including system upgrades, migrations, loop tuning, and control strategy improvements.
- Develop and maintain control narratives, cause & effect matrices, P&IDs, functional design specifications, and loop drawings.
- Perform FAT, SAT, commissioning, startup, and validation activities for automation systems.
- Configure industrial communication protocols such as Modbus TCP/IP, Ethernet/IP, OPC, Profibus, and Foundation Fieldbus.
- Collaborate with operations, maintenance, process engineering, and E&I teams to improve plant reliability and performance.
- Support alarm management, historian systems, and data integration initiatives.
- Maintain system backups, cybersecurity compliance, and disaster recovery procedures.
- Participate in MOC (Management of Change), PSSR, HAZOP, and process safety activities.
- Provide technical support during plant shutdowns, turnarounds, and emergency troubleshooting.
- Develop preventive maintenance strategies for automation hardware and software.
- Train operations and maintenance personnel on automation system functionality and best practices.
- Support continuous improvement and digitalization initiatives including AI, analytics, and smart manufacturing applications.
Required Qualifications
- Bachelor’s degree in Electrical Engineering, Chemical Engineering, Computer Engineering, Automation Engineering, or related technical field.
- Minimum (5+) years of experience in industrial automation and process control engineering.
- Hands-on experience with Yokogawa DCS systems such as CENTUM VP.
- Experience with PLC systems such as Allen-Bradley, Siemens, Schneider, or Mitsubishi.
- Experience with SCADA/HMI systems and industrial networking.
- Strong troubleshooting and root cause analysis skills.
- Knowledge of ISA standards, PSM requirements, and industrial cybersecurity practices.
- Ability to read and interpret P&IDs, electrical drawings, loop diagrams, and control narratives.
- Strong communication and project coordination skills.
- Ability to support off-hours troubleshooting when required.
Preferred Qualifications
- Experience in semiconductor chemical, specialty chemical, pharmaceutical, oil & gas, or continuous manufacturing industries.
- Experience with batch process automation and recipe management.
- Familiarity with OPC UA, SQL databases, historians, and MES integration.
- Knowledge of virtualization, server infrastructure, and network architecture.
- Experience with SIL systems and functional safety standards (IEC 61511).
- Professional Engineer (PE) license or ISA certification preferred.
Technical Skills
- Yokogawa CENTUM VP
- FAST/TOOLS SCADA
- PLC Programming
- HMI Development
- Industrial Ethernet Networks
- Alarm Management
- Historian Systems
- Process Control Optimization
- Control Valve and Instrument Integration
- Cybersecurity & Backup Management
Key Performance Indicators (KPIs)
- Automation system uptime and reliability
- Reduction in process downtime
- Successful completion of automation projects
- Alarm reduction and process optimization improvements
- Cybersecurity and backup compliance
- Startup and commissioning performance
Physical Requirements / Working Conditions:
- Work Environment: This role may require business travel to remote manufacturing sites (less than 20%), and the candidate should be prepared to adhere to strict cleanliness and contamination control protocols at the manufacturing sites.