Kiln Attendant

2 days ago

Calera AL, Shelby County, AL; Alabama, United States Lhoist Full-time

Kiln Attendant

At Lhoist North America, our core values of respect, courage, and integrity are more than words. We respect people, encourage courageous innovation, and uphold integrity in everything we do. If these principles resonate with you, you may find your next great opportunity with us.

We believe our people make the difference. That's why we invest in talent by offering meaningful opportunities to grow your skills, expand your knowledge, and pursue your interests. Our work environment prioritizes safety, fosters collaboration across teams, and embraces inclusion. Here, you'll be challenged to grow, and you'll be supported throughout your career journey. Join us and help shape the future of Lhoist North America.

The Kiln Attendant performs routine operational duties in support of the Kiln Systems Technician (KST) to help ensure the safe, efficient, and continuous operation of kiln and plant equipment. Working closely with the KST, the Kiln Attendant monitors operating conditions, communicates equipment performance and process concerns, and responds appropriately to upset conditions and instrument malfunctions. Through frequent visual inspections and equipment checks, the Kiln Attendant identifies potential issues and assists in corrective actions under the direction of the KST. The Kiln Attendant also collects process and product samples for Quality Control testing to help ensure product quality and compliance with established specifications.

Responsibilities & Expectations:

1. Safety & Compliance

Maintain compliance with all company, MSHA, federal, state, and local safety regulations, policies, procedures and environmental requirements at all times.

Consistently wear and properly use all required PPE, including but not limited to hard hat, safety goggles, hearing protection, steel-toe/metatarsal boots, gloves, high-visibility clothing, and respiratory protection as required.

Follow all safety procedures related to lockout/tagout (LOTO), confined space entry, hot work, and working at heights.

Immediately report safety hazards, near misses, incidents, or unsafe conditions to supervision.

Participate in pre-shift meetings, safety training, inspections, and job safety analyses (JSAs).

Complete all required shift reports, equipment inspections, downtime logs, and operational records accurately and in accordance with company standards.

2. Equipment Operation & Process Monitoring

Support the safe, efficient, and continuous operation of kiln, hydrator, ball mill, and associated plant equipment.

Learn, understand, and follow established operating procedures for hydrators, kiln systems, pollution control equipment, and related processes.

Monitor and inspect water pumps, piping systems, and water flow to ensure proper operation.

Inspect kiln bearings and cooling water systems and report any abnormalities.

Monitor process control equipment to maintain proper material flow and production rates.

Verify that products are conveyed, stored, and loaded into the appropriate designated bins and storage locations.

Inspect auxiliary engines and related equipment to ensure proper fuel, oil, lubrication, and operating conditions.

Safely and efficiently operate mobile equipment, including front-end loaders, skid steers (Bobcats), forklifts, and other assigned equipment.

3. Equipment Inspection, Maintenance & Reliability

Inspect, monitor, and maintain spray compressors, N3 lances, baghouses, dust collectors, feed chutes, rams, elevators, conveyors, and other assigned equipment.

Identify equipment deficiencies, including dust collection and pollution control issues, and assist with corrective actions as needed.

Monitor and maintain sump systems to ensure proper drainage and prevent operational disruptions.

Maintain cleanliness and proper operation of belt scales, rollers, and related equipment.

Maintain coal mill discharge areas and other assigned process areas in a clean and safe condition.

4. Quality Control Support

Obtain product samples as required for quality testing and analysis.

Measure and document material inventories in feed, product, and storage bins as required.

Communicate quality or operational concerns to supervision and laboratory personnel as needed.

5. Housekeeping & Operational Support

Perform houseke