Senior Hardware Electrical Engineer

BlueHalo, now an AV company, is a leading autonomous vehicle company developing cutting‑edge RF‑based Counter‑Unmanned Aircraft Systems (C‑UAS) platforms. We are at the forefront of defense technology innovation, creating solutions that protect critical infrastructure and personnel. Job Description We are seeking a Senior Hardware Electrical Engineer to join our dynamic Engineering Team as an integral contributor to our RF‑based Counter‑UAS platforms. The ideal candidate will drive development, integration, and testing of advanced technologies while supporting our transition from development to production. This role requires a strong electrical engineering background with demonstrated expertise in hardware production, late‑stage development, post‑production diagnostics, and rework of sensitive electronics. You will contribute significantly to ongoing R&D initiatives and continuous performance improvement of our C‑UAS effectors, including developing comprehensive test plans, conducting data measurements and collection, and participating in hands‑on field and laboratory test & evaluation activities. Key Responsibilities Provide direct, hands‑on support for product manufacturing across multiple programs and product lines Test and troubleshoot hardware systems through the analysis of hardware schematics, component datasheets, and PCB layout; driving root cause analysis and resolution of process issues, non‑conformances, and yield concerns Utilize oscilloscopes, multimeters, and other precision test equipment for circuit analysis and troubleshooting Rework failed PCB assemblies using soldering iron and hot air reflow Maintain and improve existing manufacturing processes, tooling, and work instructions to support scalable and efficient production Coordinate design‑for‑manufacturability (DFM) efforts with R&D, systems, and hardware engineering teams to ensure seamless development‑to‑production transitions Develop and enhance automated test systems to improve efficiency and reliability Conduct hands‑on evaluation and validation of system components Track and report key production metrics including throughput, cycle time, quality yield, and material availability Participate in capital equipment planning and facility layout improvements to support current and future production demands Support PM with data tracking and reporting to support SIOP and engineering management calls Required Qualifications Education: bachelor’s degree in electrical engineering or related technical discipline Experience: Minimum 4‑5+ years of experience in hardware engineering roles Cross‑functional Collaboration: Proven ability to work effectively with engineering, supply chain, procurement, and operations teams Preferred Qualifications Advanced Education: master’s degree in electrical engineering or related discipline 7+ years of experience would be preferred Standards & Compliance: Working knowledge of AS9100, IPC standards, and quality management systems Digital Tools: Familiarity with PLM tools and digital thread initiatives RF/Electronics Experience: Experience with RF systems, electronic warfare, or counter‑UAS technologies Strong understanding of work order management, lead time management, theory of constraints, lean Six Sigma, and demand‑supply matching Location You must be within commuting distance to our office in San Diego, CA (7540 Metropolitan Drive, San Diego, CA 92108). Salary Range $160,000 – $180,000 per year. This range is a general guideline and is not a guarantee of compensation. Actual compensation depends on a variety of factors including position level, responsibilities, geographic location, experience, education, and organizational considerations. Benefits and Compensation Health, life, and disability insurance Company holiday and paid time off; parental leave 401(k) company match and contributions Professional development/training reimbursements Additional work/life programs Competitive benefits package supporting total employee well‑being Employment Details Seniority Level: Mid‑Senior Employment Type: Full‑time Job Function: Engineering and Information Technology Industries: Defense and Space Manufacturing #J-18808-Ljbffr