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Manufacturing Engineer

2 months ago

waltham, United States firstPRO, Inc Full time

FirstPro is now accepting resumes for a Manufacturing Engineer position based in Waltham, MA. This role will focus on supporting printed circuit boards utilizing surface mount technology and through-hole technology, identify and implement preventive and corrective measures for continuous improvement of circuit board assemblies, and more. This is a permanent, direct-hire role that can offer benefits.


Responsibilities

  • Provide technical manufacturing support to maintain a reliable supply of printed circuit board assemblies for the timely delivery of Nova products.
  • Use analytical and problem-solving capability to develop and standardize the SMT and TH processes.
  • Identify and implement preventive and corrective measures to continuously improve in house production of quality printed circuit board assemblies.
  • Create, optimize, and maintain the SMT programs for the Pick & Place Machines, Solder Pastc Printers, Automatic Optical Inspection Machine, Automatic Solder Paste Inspection Machine, and Reflow Ovens.
  • Continuously review and assess the SMT Printed Circuit Assembly (PCA) production systems for improvements in efficiency, throughput, and quality. Utilize and apply SMT machine performance criteria; this could include component attrition, nozzle data, feeder data and vision error information and use this information to drive improvements within the machine performance.
  • Review PCB designs for Design for Manufacturability (DFM) to ensure compatibility with Bare Board house and Board Assembly house production requirements.
  • Troubleshoot and disposition of non-conforming materials related to board assembly production.
  • Provide analysis and resolutions to Corrective and Preventative Action (CAPA) for board assembly issues.
  • Provide guidance and mentoring to enhance the skill level of SMT Operators and Technicians. Examples are machine set-up and operation, machine maintenance and repair, material storage and handling, ESD protection and soldering techniques.
  • Ensure the SMT production equipment is maintained/calibrated properly: Develop a maintenance program and manage compliance.
  • Document workflow routings and process times for Nova's Printed Circuit Assemblies, and interface with Production management and Planning on SAP capacity planning.
  • Provide reports on spares usage during Maintenance periods or machine breakdowns to maintain spare-pan stock levels and to highlight areas of concern or areas för machine improvement.
  • Diagnose and repair all departmental equipment down to PCB level and report findings in a concise and accurate manner. Write and perform Process Validation Protocols, Equipment Installation Qualifications (IQs) and Operation Qualifications (OQs).
  • Develop, maintain and review SMT Manufacturing related documents and procedures (e.g. Assembly Procedures, History files.
  • Responsible for producing R&D prototype jobs on the production equipment with the assistance of production personnel.


Requirements

  • Bachelor of Science in STEM (Science/Technology/Engineering/Mathematics) degree.
  • 5 years manufacturing engineering experience.
  • Hands-on SMT engineering experience a plus.
  • Must be proficient with computer/networking and general software such as MS Office.
  • Experience with SAP, PARMI, BTU. KIC Profiler, Ekra/ASYS equipment and Visual Cam is a plus.
  • A good understanding of electrical drawings, schematics and engineering drawings as well as experience in the general use of multimeters, hand power tools and measuring equipment.