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Lead Process Technician

3 months ago

Shelby Township, United States Reliance One, Inc. Full time

Job Requirements



Essential Job Functions

Oversee/Manage your specific shifts operations
Assure plant floor is operating at peak productivity
A safe, clean and accident free environment
Thorough and quick mold changes
Successful startup, bucket length and shutdown quality
Maximize the shifts GPPH (good parts per hour) output
Assure thorough parting line cleanings are performed at least once per shift or when specified
Assure product quality through the use of machine process limits, machine auto reject alarms, and part inspection to the control plan This is accomplished through the use of:
Strict adherence to the First and Last Shot Check sheet
Control Plan Checks, with Quality Reporting via Attribute or Variable Data Systems
Established limits and guidelines for approved process – Process Monitoring
Participation in monthly Team Meetings as well as communicating metrics and their impact on them to your direct reports
Successful shift hand-off to your customer (the next shift), by:
Assuring raw materials (resin, components and packaging) are in place for a minimum of four hours into the next shift
Assuring the plant is clean and organized at shift hand-off
Assuring the floor is in control and not starting the next shift in an out-of control state
Stay until which time the above items are covered, and/or the next shift (your customer) approves your departure
Complete employee evaluations for subordinates
Establish, Maintain and Evaluate effectiveness of authored work instructions Looking for ways to continuously improve all areas related to manufacturing



Secondary Responsibilities

Assist in the development of new processes
Molding Process Setup (In Mold Rheology, 95% fill at transfer, etc)
Robot Programming and Modification
Cell setup (Tooling, Material Drying, Hot Runner, TCU, etc)
Assist in Preliminary and Final Tooling Reviews
Assist in quality related tasks (sorting, increased inspection, GR&R’s, Cpk Studies, etc) as required
Assist in warehouse management (raw and finished goods movement)
Assist in the maintenance of tooling and equipment as required
Assist in pulling finished goods materials for shipment as required
Assist in other job related activities to help support a clean, safe and affective organization
Operate and manage job responsibilities in IQMS
Complete and send NCR forms with required documentations and history



Job Qualifications

Must be able to work 3rd shift (Midnight – 8:00am)
A minimum of five years of applicable work experience.
Experience with computer and/or computer related systems.
Robotics and/or automation experience.
High school diploma or GED
Computer Training (preferred)
Robotic and/or Automation Training (preferred)
Decoupled molding by R.J.G. (preferred)
Sit, stand, walk, push, pull, reach overhead, and bend to the floor
Exert 20 to 50 pounds of force occasionally, and/or
Exert 10 to 25 pounds of force frequently, and/or
Exert up to 10 pounds of force constantly to move objects
Accommodation as required for reading computer screens and documentation
Safety glasses required when completing certain tasks in shop
Breathing fumes, dust and mist
Work performed in office environment with occasional need to be present on manufacturing floor
Minimal travel required
Valid Driver’s license required



Reliance One, Inc. provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.

This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.