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2 weeks ago
Employment Type:Full-Time SUMMARY OF THE POSITION:The Foundry Production Superintendent will oversee and coordinate all molding and melting operations (air-set and green sand), ensuring metallurgical quality, safety compliance, and production efficiency. This leader will manage daily activities, supervise teams, and drive continuous improvement across melting and molding processes. The ideal candidate brings deep expertise in large arc melting systems (10-ton+), strong leadership capabilities, and a commitment to operational excellence in a dynamic manufacturing environment. Reporting Relationship:Reports to the Chief Operating Officer FOUNDRY PRODUCTION SUPERINTENDENT PRINCIPAL DUTIES AND RESPONSIBILITIES: Leadership & SupervisionChampion company culture and core values.Lead and manage foundry teams (weekdays, periodic night melt/pour shifts, and occasional Saturdays), assigning tasks and ensuring production and quality targets are met.Support, train and develop pattern-shop, mold makers, melt operators and lab, promoting safety, teamwork, and process discipline.Handle workforce management, including training, discipline, labor relations, and work rule enforcement.Actively support sales and quality teams during customer interactions. Production & Process ManagementPlan, support, and execute production schedules to meet customer quality demands and OTD deadlines.Monitor and optimize molding and melting operations for efficiency, quality, and cost control.Collaborate cross-functionally with engineering, outsourcing, planning, cleaning, quality, and maintenance teams to align goals and resolve issues. Quality & ComplianceEnforce quality control standards and conduct regular inspections of molds and castings.Ensure melts meet precise chemical and temperature specifications.Maintain adherence to ISO standards and OSHA safety regulations.Support EHS initiatives, safety meetings, investigate incidents, and implement corrective actions. Equipment & MaintenanceOversee furnace performance and maintenance, including refractory lining and electrodes.Coordinate and support preventive maintenance and capital equipment projects with engineering and maintenance teams.Support equipment repairs and upgrades to minimize downtime. Documentation & ReportingMaintain accurate records of production, material usage, equipment logs, and safety compliance.Generate performance reports and track key metrics using Microsoft Excel and Odessy ERP system (will train). Foundry Operations OversightEnsure readiness of cores, molds, and job tickets.Monitor furnace temperatures, pouring schedules.Ensure proper completion and filing of melt forms.Maintain organized storage and safe handling of raw materials and chemicals.Participate in continuous improvement efforts focused on energy efficiency and cost reduction. FOUNDRY PRODUCTION SUPERINTENDENT QUALIFICATIONS:Minimum 15 years of melting experience in a foundry, preferably in steel casting.At least 5 years in a supervisory or leadership role.Bachelor’s degree in metallurgy, engineering, or related field preferred; equivalent experience accepted.High School diploma or GED required.Strong knowledge of arc furnace operations, air-set and green sand, metallurgy, and foundry safety protocols.Proven leadership in team development, process adherence, and goal achievement.Bilingual (English/Spanish) preferred.Proficient in Microsoft Office; ERP experience (Odessy, will train) a plus. What Will Help You ThrivePrior supervisory or team lead experience in a foundry setting.Hands‑on experience with Air-Set and Green Sand Molding.Demonstrated problem‑solving skills in real‑world manufacturing scenarios.Strong communication and interpersonal skills. A Day in the LifeLead (by example) teams focused on safety, quality, service, and productivity.Directly lead personnel and ensure accurate recordkeeping.Maintain workforce flexibility and training readiness.Collaborate with supervisors and enforce operational standards.Use data‑driven insights to continuously improve performance and maintain compliance. Job Type:Full Time role with a 5-day-a-week standard shift M-F, periodic night melt/pour shifts, and occasional Saturdays required. Company Headquarters:Milwaukee, WI BENEFITS:Health InsuranceDental, Vision, Disability & Life Insurances401(k) Employee fundedPaid Time off + Paid Holidays Physical Requirements:While performing the duties of this job and interacting with production personnel, the employee is regularly required to use hands and fingers, required to stand, sit, talk, hear, walk, and reach with hands and arms. The employee will infrequently lift and/or move up to 25 pounds. Specific vision abilities required by this position include close vision, distance vision, color vision, peripheral vision, depth perception, and the ability to adjust focus. Occasionally exposed to manufacturing noise. Salary Based on Experience #J-18808-Ljbffr
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