Mechanical Inspector III-IV

GENERAL JOB SUMMARY:

With precision in execution and meticulous attention to detail, performs inspections at various stages of assembly and manufacturing, including first article, in-process, and final inspections, of complex machined/molded parts for conformance to specifications. Maintains accurate records.

ESSENTIAL JOB FUNCTIONS:

Mechanical Inspector ALL

The duties and responsibilities listed below apply to all levels of Mechanical Inspector. Each level of Mechanical Inspector has additional duties and responsibilities as listed.

* Prepare required inspection documentation such as written descriptions of inspection results including deviations from engineering specifications.
* Generate Discrepant Material Reports (DMR), process materials / items into and out of hold areas. Verifies remediation actions completed per DMR instructions.
* Perform Quality transactions in various systems: ERP (Cincom), DMR Log, Continuous Improvement Action Log.
* Cooperate with and support Engineering and Manufacturing efforts.
* Maintain a clean work area ensuring strict adherence to the 5S Standards.
* Comply with established safety directives.
* Familiar with KUAS Quality Management System requirements and follow procedures as applicable to Mechanical Inspector responsibilities.
* Maintain accurate time keeping.

Mechanical Inspector III

* Work with complex inspection plans, mechanical drawings and electrical drawings.
* Use of common gages and measurement instruments for inspection purposes.
* Perform AQL sampling and procedures.
* Specific skills and responsibilities for this level include:
* Performing basic math calculations.
* Operating Inspection Tools.
* Demonstrating an understanding of KUAS quality policies and standards.
* Adhering to and following a wide variety of internal procedures.
* The ability to read, understand and create/update required documentation.
* Perform critical quality-testing activities on projects covering mechanical installations and hardware testing.
* Perform First Article (FA) inspection to validate product requirements with little to no assistance.
* Apply established inspection procedures and recommend changes to inspection formats and procedures to improve quality process.
* Inspect complex machined and molded tools, fixtures, and parts using advanced measuring and layout instruments and equipment and visual and mechanical inspection methods.
* Present hardware and documentation for source inspection review to customer and/or government representatives.
* Assist in the training of other personnel as required.
* Perform or assist with internal QMS audits.
* Read and understand supplier performance data.
* Operate the manual CMM.
* Perform calibration process.
* Assist Engineering with special validation requirements (prototypes, pre-production builds; all of which may have limited information).
* Work from written or verbal instructions, detailed engineering drawings and 3D models.
* Able to set up, load program and run a programmable CMM.
* Participate when needed in design reviews on cross-functional teams to ensure that conformance to specification, inspect-ability, reliability, safety and quality system objectives are met.
* Provide Manual CMM On-Job-Training to Mechanical Inspector II.
* CWI Weld inspection Certification/ NDT Experience

Additional Desired Skills for Inspector III

* CMM Programming using PC-DMIS or other application language.
* A&P (Airframe and Power plant) certification.
* ASQ or Industry certification such as Mechanical Inspector, Auditor, or other quality function.
* Knowledge of Statistical Process Control tools (SPC).

Mechanical Inspector IV

* Create CMM and NC inspection programs using PC-DMIS software, to include set-up instructions.
* Assist engineers with qualification and validation of prototype, pre-production, new or changed tooling or parts.
* Verify the PC-DMIS report covers all inspection requirements.
* Recommends and implements improvements to inspection processes.
* Work from written or verbal instructions, detailed engineering drawings and 3D models.
* Participate often in design reviews on cross-functional teams to ensure that conformance to specification, inspect-ability, reliability, safety and quality system objectives are met.

Other Job Functions

* Other duties may be assigned

SUPERVISORY RESPONSIBILITY:

None

Compensation

$33.00 - $45.00 Hourly

EDUCATION AND EXPERIENCE:

Each successive level of Mechanical Inspector builds on the identified typical qualifications listed for the previous level(s) Mechanical Inspector.

Mechanical Inspector III

* High school education or equivalent.
* Mimimum of 4 years of related experience as a mechanical or senior process inspector. May consider formal QA/QC training or certification in lieu of experience.
* Demonstrated ability to accurately use common inspection instruments.
* Must be able to understand & follow KUAS quality processes and procedures.
* Must be able to demonstrate accurate basic math skills.
* Working knowledge of MS Office software with the ability to navigate around files.
* Ability to learn ERP system and input accurate transactions.
* Exceptional organizational and communication skills, attention to detail, and the ability to prioritize multiple assignments.
* Self-directed and able to work with minimal supervision.
* Willing and able to train/mentor team members as needed.
* Must be able to work from written or verbal instructions, detailed engineering drawings and 3D models.
* Must be very fluent in GD&T (geometric dimensioning and tolerancing) and the application of AMSE Y14.5M.
* Able to use team skills and add value when participating on problem solving and process improvement teams.
* May be required to obtain and maintain a U.S. security clearance at the appropriate level (requires U.S. Citizenship).
* Proficient in surface plate tools and techniques.
* Previous application of quality tools including CMM, open set-ups, and a variety of hand inspection tools to ensure parts conform to all drawing requirements and specifications.
* Experience working with QMS, AQL, Mil, aerospace and other industry specifications.
* Proficient MS Word and MS Excel.
* Basic understanding of GD&T.
* Must be able to research traceability and construct data packages.
* Must understand calibration systems and traceability to standards.

Mechanical Inspector IV

* High school diploma and 10+ years related experience; Minimum of 2 years of PC-DMIS programming experience, equivalent experience or approved development / succession plan to obtain skills (approved by Quality Control Manager and Sr. Quality Manger).
* Aerospace industry experience preferred.
* Good working knowledge of 3D Modeling.
* Must be able to work independently as a problem solver with excellent verbal and written communication skills and have the ability to finish projects in a timely manner.

PREFERRED EXPERIENCE:

* AA degree or some college credits preferred.
* Security Clearance preferred.

WORK ENVIRONMENT / PHYSICAL REQUIREMENTS:

* Office and or manufacturing environment.
* May work extended hours or weekends as business needs.
* Possibility of exposure to noise and hazardous chemicals.
* Standing on a hard surface, walking, some lifting (not over 50 lbs).
* Employee may generate, handle, manage, or work around hazardous materials and hazardous wastes.

TRAVEL REQUIREMENTS:

* 0-5% May be required between KUAS locations