Technical Expert

3 weeks ago

Dearborn, United States Ford Motor Company Full time

We are the movers of the world and the makers of the future. We get up every day, roll up our sleeves and build a better world -- together. At Ford, we're all a part of something bigger than ourselves. Are you ready to change the way the world moves?

Product Development uses design thinking & user experience methods to deliver breakthrough products and services that delight our customers. We bring innovative, exciting, and sustainable ideas to life. We have opportunities around the world for you to contribute to advancements in autonomy, electrification, smart mobility technologies, and more

In this position...

Technical Expert - Worst Case Circuit Analysis for Full-Service Supplier ECUs.

Technical Expert - Worst Case Circuit Analysis for Full-Service Supplier ECUs.

What you'll do…

* Lead Ford electronic module worst case circuit analysis (WCCA) assessments with supplier design teams.
* Lead analysis of external electronic module input/output circuits, voltage regulators, driver circuits, etc.
* Review supplier analysis and documentation and perform formal signoff of analysis and validation data.
* Lead technical reviews with suppliers to ensure compliance to design requirements.
* Document failure modes and feedback to improved design requirements.


* Lead Ford Worst case analysis best practices and ensure Ford is using optimized tools.
* Specify minimum supplier analysis requirements and approve supplier specific analysis methods.
* Specify analysis and reporting requirements for Ford WCCA engineers.
* Drive continuous improvement in circuit verification processes.
* Implement tool improvements with Ford and supplier partners.
* Lead CAE analysis on complex supplier circuits and secondary verification of supplier analyzed complex circuits.
* Verify actual circuit performance matches the modeling result.


* Lead requirement document authoring and lead circuit technical reviews.
* Author detailed analysis requirement documents with measures of success.
* Develop processes which evaluate design early and identify risk issues at the inception of the design.
* Support Subsystem FMEAs and ensure key failure modes are checked in requirements.
* Develop supplier review checklist documents for program reviews by module design and worst-case analysis engineers.
* Capture and codify WCCA lessons learned.


* Lead warranty and program design issue resolution.
* Lead the resolution of functional abnormalities observed in module designs.
* Lead warranty investigation of field issues.
* Work with suppliers on requested design change analyses.


* Conduct Deep Dive Audits of data results at key vehicle program milestones.
* Audit CAE and physical test data with suppliers.
* Ensure testing was performed to expected standards and test requirements.
* Audit program level verification evidence to ensure program compliance to necessary data requirements.
* Review early program assumptions and identify new potential noise factors, customer usage, and failure modes risks.
* Ensure Ford and industry lessons learned are documented in the associated quality history.
* Confirm all Design Rules & Requirements have been assessed at key milestones.


* Lead the creation of and conduct training, seminars, mentoring to support Ford internal team members to develop a broader worst case analysis capability.

What you'll do…

* Lead Ford electronic module worst case circuit analysis (WCCA) assessments with supplier design teams.
* Lead analysis of external electronic module input/output circuits, voltage regulators, driver circuits, etc.
* Review supplier analysis and documentation and perform formal signoff of analysis and validation data.
* Lead technical reviews with suppliers to ensure compliance to design requirements.
* Document failure modes and feedback to improved design requirements.


* Lead Ford Worst case analysis best practices and ensure Ford is using optimized tools.
* Specify minimum supplier analysis requirements and approve supplier specific analysis methods.
* Specify analysis and reporting requirements for Ford WCCA engineers.
* Drive continuous improvement in circuit verification processes.
* Implement tool improvements with Ford and supplier partners.
* Lead CAE analysis on complex supplier circuits and secondary verification of supplier analyzed complex circuits.
* Verify actual circuit performance matches the modeling result.


* Lead requirement document authoring and lead circuit technical reviews.
* Author detailed analysis requirement documents with measures of success.
* Develop processes which evaluate design early and identify risk issues at the inception of the design.
* Support Subsystem FMEAs and ensure key failure modes are checked in requirements.
* Develop supplier review checklist documents for program reviews by module design and worst-case analysis engineers.
* Capture and codify WCCA lessons learned.


* Lead warranty and program design issue resolution.
* Lead the resolution of functional abnormalities observed in module designs.
* Lead warranty investigation of field issues.
* Work with suppliers on requested design change analyses.


* Conduct Deep Dive Audits of data results at key vehicle program milestones.
* Audit CAE and physical test data with suppliers.
* Ensure testing was performed to expected standards and test requirements.
* Audit program level verification evidence to ensure program compliance to necessary data requirements.
* Review early program assumptions and identify new potential noise factors, customer usage, and failure modes risks.
* Ensure Ford and industry lessons learned are documented in the associated quality history.
* Confirm all Design Rules & Requirements have been assessed at key milestones.


* Lead the creation of and conduct training, seminars, mentoring to support Ford internal team members to develop a broader worst case analysis capability.

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