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Senior Production Manager
1 month ago
Required Experience: 7+ years experience in a chemical or petrochemical plant environment Required Education: BS degree in Chemical or Mechanical Engineering The Senior Production Manager is responsible for the overall production management of the 100 and 200 units. This position requires extensive use and application of engineering and plant operating principles and concepts. This role will be the liaison between the company and embedded multi-plant management. The expectation is to work as a team with embedded personnel to facilitate smooth operations, proper and efficient maintenance, quality via lab testing, a healthy and safe workplace, a clean environment, and on-time logistical loading and shipping. This person will work very closely with the senior process engineer and embedded multi-plant personnel on-site to ensure plant goals are met, including embedded operations, lab, HES, maintenance, and logistics manager along with plant manager.
Responsibilities: Analyze labor utilization and help to ensure effective use of manpower to minimize overtime
Owner and accountable for all plant production
Achieve actual production to meet or exceed demand plan and ensure all orders are on time
Assure raw material availability based on production schedule
Available off hours to troubleshoot production/quality issues as needed
Provide safety leadership for the production units
Provide necessary training required by law and the company
Ability to embrace and promote change
Ability to teach operators and forepersons to assume responsibility
Assure completion of scheduled training
Drive continuous improvement in the process by using engineering tools
Make suggestions for improvement to operations
Track and improve KPIs (OAU, first pass quality, yield, etc)
Ensure preventative maintenance tasks are done on time and in compliance with the PM schedule
Schedule departmental shutdowns and ensure required tasks are completed
Complete daily equipment inspections
Support and develop capital planning objectives
Provide input to embedded personnel regarding necessary maintenance tasks
Minimize working capital by managing raw material and finished goods inventory levels per the plant priorities
Define and maintain appropriate inventory levels for partials and scraps
Input daily production data into Oracle every morning
Conduct all inventory counts and adjustments, review and explain material usage variances vs BOM
Knowledge & Skills: Requires a BS Degree in Chemical or Mechanical Engineering and 7+ years’ experience, preferably in a chemical or petrochemical plant environment. Other desired skills, experiences, and attributes include: Experience with highly hazardous chemical processes, such as handling chlorine
Management and/or leadership experience, leading teams without direct supervision
Experience with process safety management (PSM), specifically process hazard analyses (PHA), management of change (MOC), and continuous improvement through incident investigations and root cause determination
Personable, high energy, responsible, good analytical mind
Able to motivate and lead others
Ability to function as a liaison between embedded multi-plant management and PMC management
Well organized with excellent communication skills – interpersonal, written and listening
Detail-oriented
Good time management habits
Strong computer skills in MS Word, Excel, PowerPoint
Highly motivated who can independently drive deliverables to completion through collaboration
GRN Wilmington 4550 Linden Hill Road
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