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houston, United States Glass Company Full time

Position Title: Process Engineer - Insulated Line


Location: Houston and Conroe, TX


Role Overview:

The Process Engineer for Precision Glass Industries' new insulated line in Houston and Conroe is in a critical position responsible for ensuring the efficient operation, maintenance, and optimization of the insulated line. This role is essential for meeting production expectations, maintaining high-quality glass products, and promoting a culture of safety, accountability, and housekeeping within the facility.


Key Role and Responsibilities:


Operations:

  • Operate an insulated line, meeting schedule and productivity standards and optimizing production processes.
  • Ensure that the line operates within specified parameters to meet production targets.
  • Implement production plans and make necessary adjustments to optimize throughput.
  • Develop the targets of the insulated line receipts for the different types of glasses keeping quality and distortion in specification.


Machine Maintenance:

  • Conduct routine inspections of the line equipment to ensure it is well-maintained and in good working condition.
  • Coordinate with the maintenance team to address any equipment issues promptly and minimize downtime.
  • Schedule base in production program and oversee preventive maintenance activities to avoid breakdowns and downtime.
  • Implement machinery ownership and autonomous maintenance through operation team.


Headcount:

  • Recruit, train, and supervise operators for the tempering line.
  • Set performance expectations and ensure operators are trained in safety, quality, and machine operation.
  • Monitor operator performance and provide feedback for improvement.


Quality Assurance:

  • Implement and enforce quality control measures to ensure that insulated glass products meet company standards and customer specifications.
  • Conduct quality checks at various stages of production and implement corrective actions when necessary.
  • Document and track quality metrics to drive continuous improvement.


Production Efficiency:

  • Continuously analyze production processes to identify bottlenecks and opportunities for improvement to meet OTD targets.
  • Implement process improvements to increase efficiency, reduce waste, and enhance overall productivity.
  • Monitor production output and work towards meeting or exceeding production targets.


Safety and Compliance:

  • Ensure a safe working environment for all employees by enforcing safety protocols and best practices.
  • Maintain compliance with all relevant regulations and industry standards related to production.


Accountability and Reporting:

  • Establish key performance indicators (KPIs) to track and measure the performance of the insulated line.
  • Prepare regular reports on production, quality, and maintenance activities for management review.
  • Hold team members accountable for meeting targets and following established processes.


Housekeeping and Organization:

  • Enforce cleanliness and organization standards within the production area to maintain a safe and efficient workspace.
  • Implement 5S principles (Sort, set in order, Shine, Standardize, Sustain) for housekeeping and organization.


Training and Development:

  • Identify training needs for operators and maintenance staff and facilitate training programs to enhance their skills and knowledge.
  • Foster a culture of continuous learning and improvement within the team.


Communication:

  • Maintain open and effective communication channels with other departments such as quality control, logistics, and management.
  • Collaborate with cross-functional teams to resolve issues and optimize processes.


Qualifications:

  • Bilingual Communications.
  • Teamwork, productivity, and objectives oriented.
  • Bachelor's degree in engineering or a related field (preferred).
  • Prior experience in glass or similar manufacturing processes.
  • Strong leadership and supervisory skills.
  • Excellent problem-solving abilities.
  • Knowledge of safety regulations and quality control standards.
  • Proficiency in data analysis and reporting.
  • Strong interpersonal and communication skills.