Maintenance Mechanical Engineer

5 days ago

Decatur, Alabama, United States Daikin America, Inc Full time

Summary / Objective:

Participate in the planning, budgeting, design, installation, troubleshooting, root cause analysis, database history management, performance evaluation, repair, and maintenance of all mechanical equipment in a chemical or petroleum plant, alteration and improvement of mechanical equipment, machines, tools, buildings by capital project.

Qualifications:


• BS degree in Mechanical Engineering or related field


• Minimum 3 years of experience in the chemical or petroleum industry environment


• Minimum 3 years of work experience with ASME, API, OSHA, AWS and ASNT procedures

Typical Duties / Responsibilities:


• Prompt, regular, and dependable attendance (as an essential function of this job)


• Assist other Maintenance team members in troubleshooting day-to-day plant Problems


• Coordinate plant preventive & predictive maintenance programs


• Coordinate some technical activities in the areas of construction and equipment Modification


• Strong relationship skills with chemical or petroleum plant process operators


• Participate in design of new equipment


• Assure compliance to appropriate Safety, Environmental, and Quality codes and standards (PSM, ISO, API, OSHA, NEC, etc.)


• Engineer the use of facilities and equipment needed to maintain plant facilities


• Act as the liaison between management and the work force to keep plant personnel informed, and maintain highest level of employee/employer relationships


• Help develop an operating budget and initiate actions to operate within those fiscal plans


• Maintain plant facilities in a manner of high quality, within the established budget


• Ability to troubleshoot plant equipment problems vessels, pressure vessels, valves, piping, heat exchangers, extruders, agitators, reactors, gearboxes, pumps, and other plant related equipment.


• Ability to assist Rotating Mechanical Engineer and understand vibration spectra and identify root causes of vibration issues on rotating equipment.


• Ability to participate in commissioning of new equipment projects.


• Coordinate efforts using approved procedures, for utilizing staff services to assist in proper maintenance of the plant facilities


• Possess knowledge and skills in the following areas: Reliability Centered Maintenance- PM Optimization, RCA, FMEA, Bad Actor/Defect Elimination, RCFA.


• Work with planners, maintenance technicians and clerks to ensure proper scheduled workflow


• Ability to supervise contractors, OEMs, and vendors on site as necessary for safe and quality work.


• Troubleshoot plant equipment field problems (such as flow problems, temperatures issues, corrosion problems, etc.) and determine required corrective action.


• Review design of new plant equipment and provide input for implementation of equipment


• Execute responsibilities as appropriate, and authorize personnel to achieve maximum efficiency through proper use of skills, labor hours, machines and equipment


• Establish and coordinate preventive maintenance activities and repair work in accordance with plant needs and objectives


• Coordinate the work of the maintenance team with other departments, in analyzing and planning maintenance services


• Work to reduce costs, improve maintenance quality and efficiency


• Write design requirements of new plant equipment


• Issue engineering design packages for plant equipment and issue monthly report for MTBF analysis for equipment failure


• Develop and maintain good working relationships with all other departments to ensure effective execution of responsibilities


• Help prepare, propose, and control budgets; analyze and interpret variances from budget


• Have experience in specifying piping and equipment layout and working with P&IDs, PFDs, and piping schematics


• Participate in personnel staffing interviews and hiring decisions


• Provide leadership to other department personnel


• Create a participative work environment by encouraging and facilitating employee involvement and teamwork


• Ensure the proper use of safety devices, equipment and methods when maintenance efforts are performed


• Help ensure adequate spare parts are available and they are of the proper quality to maintain the facility


• Participate in management meetings to make recommendations in matters related to maintenance operations


• Provide assistance in diagnosing, troubleshooting and proposing appropriate countermeasures when equipment malfunctions occur


• Participate in general administrative and technical programs such as communications, staffing, employee training, employee relations, grievances, disciplinary actions, and cost reductions


• Help maintain an appropriate headcount maintenance work force


• Help develop and train employees to attain the required objectives


• Ensure compliance with applicable laws and regulations issued by OSHA, EPA and other federal, state, and local regulatory agencies


• Help implement and control a goals and objectives program for the department


• Provide accurate feedback to appropriate management personnel regarding employee relation problems


• Additional assignments as deemed necessary by management.

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