ATR International | Senior Process Engineer

3 weeks ago

jacksonville, United States ATR International Full time

We are seeking a Sr Process Engineer for a very important client.


Responsibilities may include the following and other duties may be assigned.

  • Provides technical and sustaining engineering support in a manufacturing area.
  • Recommends and implements equipment and process modifications to meet quality standards and improve production efficiencies, manufacturing techniques as well as production yields for existing products.
  • Integrates equipment and material capabilities to meet process module target specifications and technology target specifications.
  • Reviews product development requirements for compatibility with processing methods to determine costs and schedules.
  • Interacts with product design and development personnel to ensure that processes and designs are compatible.
  • May develop and conduct statistical analysis or recommend additions to document work.
  • Leads the innovation, development and/or optimization of new manufacturing concepts, processes and procedures for transfer to manufacturing operations. This can include scouting and feasibility work, material selection, process and equipment selection, tooling / fixture and equipment installation and assessment of inputs, outputs and alignment to requirements.
  • Develops manufacturing processes that are applicable to statistical process control and may develop those techniques including the measurement systems.
  • Ensures processes and procedures are in compliance with regulations.
  • Lead process development, design transfer, and validation activities for neuromodulation devices within the local quality management system to meet the design requirements and manufacturability standards
  • Participate in design and development activities, such as tolerance stack analysis, failure analysis, new risk (FMEAs etc.)
  • Research and implement technology solutions and methodologies like Design, Reliability & Manufacturability (DRM)
  • Lead initiatives to innovate and develop best-in-class process technologies at local manufacturing site
  • Support process characterization and validation activities to ensure cost-effective manufacturing cycles, including IQ/OQ/PQ, control plans, MSA (inspection methods), AQL quantity, process flow, and manufacturing protocols
  • Ensure suppliers deliver quality parts, materials, and services according to company standards
  • Qualify suppliers through rigorous assessment and evaluation of procedures in compliance with enterprise processes
  • Monitor supplier performance throughout the manufacturing cycle
  • Evaluate and improve suppliers' internal functions and quality management systems through close partnership for shared quality standards
  • Work collaboratively with suppliers to resolve quality issues and implement corrective actions
  • Provide technical guidance and ensure quality compliance for Supplier Quality engagement throughout the New Product Development (NPD) lifecycle, including pre-market activities.
  • Work with NPI teams to ensure seamless integration of new processes within respective quality management systems
  • Facilitate communication between design engineering, advanced manufacturing engineering, quality, and supply chain teams to optimize project outcomes
  • Support design and manufacturing teams to enhance device functionality and manufacturability
  • Engage with regulatory and compliance teams to ensure adherence to industry standards and regulations
  • Identify and carry out practical actions to solve technical problems using your new and existing skills in project management, six sigma tools, process characterization and technology development
  • Collaborate, document, and present all learnings to project and functional teams


The ideal candidate must possess the following qualifications:

Must Have

  • Ability to clearly document work, articulate and present ideas and tests results to a variety of audiences.
  • Ability to work as a dynamic team player who can work effectively and proactively on cross-functional teams and on various R&D projects with strong attention to detail
  • Experience in Design for Manufacturability assessment, including emphasis on reduction for complaint handling and released product monitoring
  • Experience in Design transfer/Process Validation
  • Experience working with contract manufacturers
  • Knowledge of statistical methods and design of experiments (DoE)
  • Medical device industry experience
  • Self-driven engineer who can provide leadership to process development activities
  • Strong knowledge and hands on experience in process characterization/development


Nice To Have

  • Experience in developing products from concept phase to production release
  • Medtronic DRM certification
  • Strong experience with development of new processes at suppliers and/or within internal manufacturing, implementing automation, and developing new fixturing

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