Maintenance Manager

5 days ago

Gastonia, United States IFab Corporation Full time
Job DescriptionJob Description

IFAB Corp is a dedicating to manufacturing for Tier 1 suppliers. Our areas of work include assembly, press brake, laser, welding, paint, and stamping. We are looking for a team player in maintenance to join our fun and dynamic team and become part of our IFAB journey

Job Summary:

The Maintenance Manager is responsible for overseeing all maintenance activities in a high-volume manufacturing setting of 600,000 square feet that includes 2,000-ton stamping, press brake, laser cutting, 5-axis laser machining, e-coating, powder coating, CNC machining, and assembly operations. This role ensures that all equipment and facilities are maintained in optimal working condition to support production efficiency and safety.

Key Responsibilities:

  • Develop and implement a comprehensive maintenance schedule (preventative and continuous) for all equipment, ensuring minimal downtime and maximum production efficiency.
  • Coordinate with production management to schedule preventive maintenance activities to minimize disruptions.
  • Consistently communicate and oversee external maintenance visits to ensure quality services have been provided.
  • Lead, train, and supervise a team of maintenance technicians and engineers.
  • Conduct regular performance reviews and provide ongoing training and development opportunities for the maintenance team.
  • Ensure the proper functioning of all manufacturing equipment, including 2,000-ton stamping presses, press brakes, laser cutters, 5-axis lasers, e-coating, powder coating systems, CNC machines, and assembly lines.
  • Oversee the installation, repair, and upkeep of machinery and mechanical systems.
  • Ensure all maintenance activities comply with safety regulations and company policies.
  • Conduct regular safety inspections and audits to identify and mitigate potential hazards.
  • Manage inventory of maintenance supplies and spare parts, ensuring critical components are always in stock.
  • Work with suppliers to procure necessary parts and services in a cost-effective and timely manner.
  • Develop and manage the maintenance department budget, including labor, materials, and capital expenditures.
  • Monitor and control maintenance costs, implementing cost-saving measures where possible.
  • Maintain accurate records of all maintenance activities, including work orders, maintenance logs, and equipment manuals.
  • Prepare regular reports on maintenance performance, equipment reliability, and downtime analysis.

Qualifications:

  • Education and Experience:
  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Industrial Maintenance, or a related field preferred.
  • Minimum of 5 years of maintenance management experience in a manufacturing environment, with a focus on stamping, CNC machining, and coating processes.

Skills and Competencies:

  • Strong leadership and team management skills.
  • Excellent problem-solving and troubleshooting abilities.
  • Proficiency in maintenance management software and CMMS systems.
  • Solid understanding of mechanical, electrical, and hydraulic systems.
  • Knowledge of safety regulations and best practices in industrial maintenance.

Certifications:

  • Certified Maintenance and Reliability Professional (CMRP) or similar certification preferred.

Working Conditions:

  • This position requires working in a manufacturing environment, with exposure to machinery, noise, and other industrial hazards. Personal protective equipment (PPE) is required.

Physical Requirements:

  • Ability to lift and move heavy equipment and parts.
  • Standing, walking, and bending for extended periods.

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