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Process Improvement Specialist

2 months ago

Atwater, United States Joseph Gallo Cheese Company Full time
Job DescriptionJob DescriptionDescription:

We are one of the most respected premium all-natural cheese makers in North America, and we continue to win prestigious awards for, not only our high-quality products, but also in recognition of our passion for sustainable practices. Today, we are in our third generation as a family business, who seeks innovative opportunities to maximize profitability & return on all assets, while being a trusted & responsible employer, who actively participates in the community & who cherishes the natural environment.


Our success is based upon the quality of the employees that we hire-top-notch talent who share our company's commitment to our customers and a passion for making the country's finest quality products, using only all natural ingredients.


Our employees are our greatest driving force, and we pride ourselves on ensuring their stability. All our employees receive Life Insurance, and Employee Assistance Program Joseph Gallo Farms also offers a competitive benefits package at a group rate to all our full-time employees and their dependents.


Benefits:

  • 401(k) retirement plan w/ company match
  • Health Insurance
  • Dental
  • Vision
  • Educational Reimbursement
  • Paid time off (vacation, sick, holidays, etc.)
  • Free cheese
Requirements:

Summary of function:

We are seeking a highly motivated Process Engineer to join our team. The position will focus on optimizing productivity, efficiency, and quality within our packaging department through continuous improvement initiatives. Evaluate downtime and determine root cause analysis as well as an action plan for resolution. There will also be opportunities to work on projects in other departments as well, such as production, protein, and maintenance, and warehouse. The ideal candidate will have a strong background in process improvement methodologies, training techniques, experience with high-speed packaging lines and a passion for driving operational excellence.


Essential Job Responsibilities:

  • Track and analyze performance indicators and identify areas for improvement.
  • Identify opportunities within existing processes to increase efficiency, reduce costs, and enhance product quality.
  • Collaborate with cross-functional teams to assess the feasibility and efficiency of potential products.
  • Participate in the research and development of new processing techniques to improve packaging efficiency and product quality.
  • Evaluate, improve, and document manufacturing processes.
  • Contribute to the development of comprehensive work instructions, both general and product-specific, to ensure standardized processes and best practices. This may include generation of content for our training software.
  • Ensure processes and controls are well-defined.
  • Conduct trials, studies, and tests as requested.
  • Find ways to reduce waste, study performance requirements and use mechanical methods and models to make recommendations to meet those requirements.
  • Evaluate production and packaging needs for Capital Equipment.
  • Obtain quotes, develop costs analysis, budgets, and project schedules.
  • Develop preliminary Return-On-Investment (ROI) analysis of potential/conceptual projects.
  • Drive continuous improvement initiatives, identifying areas for optimization and implementing best practices.
  • Compile and analyze reports related to output, shortages, efficiencies, equipment issues, and rework percentages.
  • Collaborate with the project team, providing recommendations and implementing corrective actions and preventive measures.
  • Provide technical and engineering expertise and guidance to production and maintenance.


Required Skills & Abilities

  • Bachelor's degree required. Degree in a related engineering field required (May waive in lieu of experience).
  • Minimum of 2 years’ experience working with process and high-speed/automation equipment.
  • Advanced knowledge in mathematical concepts such as fractions, ratios, value analysis, thermodynamics, fluid dynamics, fundamentals of pump design, to resolve engineering designs and problems.
  • Willingness to communicate in Spanish (not required, but a plus).
  • Excellent communication and interpersonal skills.
  • Strong analytical and problem-solving abilities.
  • Ability to work collaboratively in a cross-functional team environment.
  • Experience working with food processing facilities and design.
  • Adept project management skills.
  • Knowledge of USDA, FDA, OSHA and environmental regulations, codes, and standards.
  • Highly skilled in troubleshooting, diagnosing problems and recommending improvements.
  • Strong written, verbal and presentation skills.
  • Advanced PC skills including Windows, Microsoft Office Suite and Engineering and design software.


Food Safety Requirements/Responsibilities:

  • Participate in the annual Management review of the Food Safety and quality system.
  • Comply with all Plant, State and Federal OSHA, EPA, FDA, HACCP, and SQF regulations.
  • Comply with GMPs in the plant.
  • Assist in the maintenance of Food Safety and Quality system.


Organizational Relationships:

Position reports to the Director of Operations.


Physical Demands: The physical demands described here are representative of those that must be met by the employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • Effectively handle lifting of various objects weighing up to 50 pounds.
  • While performing the essential functions of the job, the employee will be required to bend, stoop, kneel, reach and climb stairs.
  • Ability to sit at a computer for long periods of time.


Work Environment: The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of the job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

  • This position will work in an office environment with regular trips to manufacturing and warehouse centers.
  • Regular exposure to elements such as odor, noise, dust, heat, cold, or chemicals.


This description is a general statement and does not include other duties as assigned.

Joseph Gallo Farms is an Equal Opportunity Employer / EEO