Casting Manufacturing Engineer

1 week ago

Sanford, United States Bharat Forge America Full time
Job DescriptionJob DescriptionDescription:

As a Manufacturing Engineer, you will play a vital role in optimizing and enhancing our casting process. You will collaborate closely with cross-functional teams to ensure the production of top-notch automotive components, while continuously striving for process improvement and cost-effectiveness. The Manufacturing Engineer will apply engineering principles to design and improve casting operations and will report to the Engineering Manager.


  • Design casting processes with safety and potential risks top of mind.
  • Implement robust solutions to ensure cast quality is maintained, scrap is minimized, and defective billets do not escape to downstream processes.
  • Optimize casting processes to ensure production targets are met.
  • Assess production losses and develop & implement plans to improve efficiency.
  • Create and maintain detailed process documentation (PFMEA, Setup Sheets, Check Sheets), including standard operating procedures (SOPs) and work instructions.
  • Train team members in operation, adjustment, changeover and troubleshooting equipment.
  • Manage CAPEX projects for new equipment, equipment upgrades, automation projects, etc., from developing and submittal of CAPEX requests, through all phases of project management, including timely closure of projects.
  • Lead and participate in continuous improvement projects, using Lean and Six Sigma principles to reduce waste and enhance productivity; track projects to completion including costs savings.
  • Support quality initiatives to ensure compliance with VDA or IATF 16949 requirements.
  • Develop and update facility and equipment layouts.
  • Offer technical guidance to other engineers or engineering support staff as requested.


Requirements:

Education and Experience:

  • Bachelor’s degree in Mechanical or Industrial Engineering or closely related program
  • Five years of experience with Casting, preferably aluminum


Required Skills/Abilities:

  • Proficient in software including 3D CAD software (Creo) and AutoCAD.
  • Basic Understanding of automotive engineering standards (IATF 16949 and/or VDA 6.3, etc.)
  • Strong knowledge of manufacturing processes, including casting and forging.
  • Experience with Lean and Six Sigma methodologies.
  • Excellent problem-solving and analytical skills.
  • Strong project management skills.
  • Excellent verbal and written communication skills.
  • Ability to identify and creatively solve complex problems.
  • Ability to execute logical reasoning and decision-making skills.
  • Ability to work in cross-functional teams.
  • Proficient in Microsoft Office Suite.


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