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Process Engineer

2 months ago

Gainesville, United States IMS Gear Georgia, LLC Full time $83,814 - $87,015
Job DescriptionJob Description

Reports to: Business Unit Manager


Tasks

Job overview

The Process Engineer is responsible for debug and failure identification along with problem resolution on 4 automated assembly lines and various other injection molding and metal processing automations.


Responsibilities

• Conduct machine and process capability studies and make improvements as needed• Supports in FMEA, APQP and Control Plan creation and review process• Develop suggestions for investments & give recommendations• Conduct complex commissioning / acceptance of equipment and machines• Select released suppliers for indirect material, request and evaluate offers in coordination with supplier• Define process parameters and ensure adherence • Create and adapt work instructions• Develop automation concepts, support process development for new projects, coordinate with Industrial Engineering and implement • Prepare, evaluate and coordinate complex solution concepts constructively• Carry out complex and constructive examinations on function, layout and design of machines and electrical installations (feasibility), select/modify components• Develop and carry out the construction of smaller complex process solutions• Modify and implement complex existing processes, functions and elements constructively (e.g. extend existing installations)• Commissioning of processes and measuring systems • To program machine controls and teach robots• Ensure safety of machines and installations and design and implement preliminary tests (feasibility study and specifications)• Identify and implement potentials for savings • Develop and implement measures for process optimization, initiate implementation incl. new partial process solutions and modification of manufacturing processes• Participates in 8D problem-solving activities (internal/external), analyze complex alarms and remove root causes• Keep automation maintenance history up to date and ensure exchange of information in SharePoint• Support beyond BU-level in case of complex process changes and faults• Determine root causes for complaints and develop corrective actions• Plan spare parts requirements and initiate orders• Introduce employees to installations, instruct them and create training material• Supervision of interns and bachelor students• Ensure compliance with guidelines and regulations (environment according ISO14001, compliance, work safety) with company and BU-standards. • Initiate process improvement projects using data-driven and statistically designed experiments to enhance quality, reduce cost, enhance safety, and increase earnings• Assists quality department to verify process parameters and monitor functionality of quality related devices• On call when required• Other duties as assigned


Job Requirements

Education requirements

• Bachelor’s Degree in Engineering and minimum 5+ years relevant work experience


Skill requirements

• Manufacturing and IATF Standard experience preferred• Technical writing and logical hands-on problem solving skills• Project management experience with cross functional teams• Ability to work in metric and inch• Knowledge of Data Bases and OT, IT connection, electrical installation high voltage• Thorough knowledge of statistics• Ability to work in a team environment• Self-driven and motivated to learn• Capable at reading schematics (electrical, hydraulic, pneumatic)• Computer Skills (MS Office)


Knowledge or experience with the following (desired):

• Open ACS• Bosch Indra Drive• Oracle Database• Beckhoff IPC• TwinCAT 3• IBH Soft PLC• Siemens Step 7 classic• Labview• Mitsubishi Scara• Kuka Roboter KR C4• Pilz PNOZ Safety control• Cognex Camera• Trumpf laser marking• LPKF laser welding• Keyence cameras• Baltec• ATEQ
8am to 4:30pm