Instrumentation & Control Systems Reliability

2 weeks ago


Galveston, United States Texas International Terminals Full time
Job DescriptionJob Description

Instrumentation and Control System Reliability Manager

Reliability Program Manager oversees the development and execution of reliability programs for I&E systems, including reliability-centered maintenance (RCM), predictive maintenance, and asset performance management.

Roles:

  • Reliability Analysis: Perform comprehensive reliability analyses on instrumentation and control systems to identify failure modes, assess risks, and develop strategies for improving system reliability and availability.
  • Strategy Development: Develop and implement strategic initiatives to enhance the reliability, availability, and maintainability of instrumentation and control (I&E) systems across the organization.
  • Team Leadership: Lead a team of reliability engineers, technicians, and analysts, providing guidance, coaching, and support to drive reliability improvement efforts and achieve departmental goals.
  • Failure Mode and Effects Analysis (FMEA): Lead FMEA activities to identify potential failure modes of instrumentation and control systems, evaluate their effects on operations, and prioritize mitigation actions.
  • Root Cause Analysis (RCA): Conduct thorough RCA investigations for equipment failures, identifying underlying causes and contributing factors to develop effective corrective and preventive measures.

Responsibilities:

  • Maintenance Optimization: Collaborate with maintenance teams to optimize maintenance strategies for instrumentation and control systems, including predictive, preventive, and condition-based maintenance approaches.
  • Asset Performance Management: Implement asset performance management programs to monitor the health and performance of instrumentation assets, analyzing data to optimize asset utilization and extend equipment lifespan.
  • Reliability Centered Maintenance (RCM): Apply RCM principles to prioritize maintenance tasks based on criticality and risk, ensuring resources are allocated efficiently to maximize system reliability and minimize downtime.
  • Data Analysis and Reporting: Analyze reliability data, including MTBF, MTTR, and equipment failure rates, to identify trends, performance issues, and improvement opportunities, and prepare reports for management review.
  • Performance Monitoring: Establish key performance indicators (KPIs) and metrics to monitor the performance of I&E systems, analyzing data to identify trends, anomalies, and improvement opportunities.
  • Budget Planning: Develop and manage the departmental budget for reliability initiatives, allocating resources effectively to support maintenance activities, equipment upgrades, and technology investments.
  • Vendor Management: Collaborate with vendors and suppliers to procure reliable components, spare parts, and services for I&E systems, ensuring quality, reliability, and cost-effectiveness.
  • Continuous Improvement: Drive continuous improvement initiatives to enhance the reliability, availability, and maintainability of instrumentation and control systems through process optimization, technology upgrades, and best practices implementation.
  • Supplier and Vendor Management: Collaborate with suppliers and vendors to ensure the quality and reliability of components and systems procured for instrumentation and control applications, including evaluation of vendor reliability data and performance.
  • Regulatory Compliance: Stay updated on relevant industry standards, regulations, and best practices related to instrumentation and control system reliability, ensuring compliance and adherence to safety and quality requirements.




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