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Blown Fill Seal Mechanic Technician
3 months ago
Seeking a Blow Fill Seal Mechanic (BFS) to play a pivotal role in ensuring the seamless and efficient production of high-quality pharmaceutical products.
The Blow Fill Seal Mechanic (BFS) will be responsible for equipment changeovers, startup, troubleshooting, and major adjustments during ongoing production. Additionally, the role involves supporting maintenance activities, process optimization, and training operators on standard operating procedures (SOPs) as well as on the job training (OJT). The ideal candidate should possess technical expertise in BFS technology and demonstrate the ability to work effectively in a fast-paced manufacturing environment.
Blow Fill Seal Mechanic - DUTIES AND RESPONSIBILITIES:
- Perform efficient and accurate equipment changeovers to facilitate smooth transitions between different BFS products and configurations.
- Ensure proper setup of the BFS parison, mould, and punch during BFS startup and make necessary major adjustments to maintain product quality and production efficiency.
- Fill result assessments and vacuum leak tests, ensuring the fill result meets pre-determined acceptance criteria before releasing the BFS line for production.
- Respond promptly to any issues that arise during BFS production, troubleshoot equipment malfunctions, and implement corrective measures to minimize manufacturing downtime.
- Assist in troubleshooting and making major adjustments to printers and labelers if operators are unable to resolve issues at the printing/labelling line.
- Collaborate with factory maintenance Mechanics during major preventive maintenance and repairs, providing technical expertise and support.
- Continuously monitor BFS production processes and identify opportunities for improvement, implementing optimization measures to enhance efficiency and product quality.
- Revise existing SOPs and develop new ones as needed. Train operators and other team members on proper procedures to ensure adherence to best practices.
- The BFS Mechanic plays a pivotal role in actively engaging and driving the comprehensive training program for BFS processes. This encompasses targeted training initiatives, such as participating in best practices exchanges, industry seminars, and workgroup activities, followed by sharing the acquired knowledge through presentations, with the aim of enhancing the organization's overall understanding and proficiency in BFS technology. By taking the lead in fostering a culture of continuous learning, the BFS Mechanic contributes to the continuous improvement and excellence of
The BFS Mechanic may be assigned other duties as needed or directed by the management to support the efficient functioning of the production process and overall organizational objectives.
SPECIFIC JOB KNOWLEDGE, SKILLS AND ABILITIES
The BFS Mechanic must possess the following knowledge, skills and abilities and be able to explain and demonstrate that he or she can perform the essential functions of the job, with or without reasonable accommodation, using some other combination of knowledge, skills, and abilities:
- Must possess excellent writing, communication, and interpersonal skills.
- Strong problem-solving skills and the ability to troubleshoot technical issues effectively.
- Familiarity with preventive maintenance procedures and routine equipment inspections.
- Detail-oriented with a commitment to ensuring quality and adherence to procedures.
- Capacity to adapt to changing priorities and work under pressure in a fast-paced production setting.
- Willingness to participate in occasional off-shift or on-call duties when required.
- Knowledge of regulatory guidelines and cGMP (Current Good Manufacturing Practices).
QUALIFICATIONS
- Minimum 3 years working as a Blow-Fill-Seal (BFS) Mechanic and understanding of BFS technology.
- Minimum 5 years of working in regulated Food / OTC Pharmaceuticals manufacturing environment. Aseptic filling environment preferred.
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