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Plant Engineering Manager II

3 months ago

Waxahachie, United States TRS Staffing Solutions Full time
Job DescriptionJob Description

About the job

Manage engineering, reliability, maintenance and facilities operations in a large facility containing multiple, complex operations with 600+ employees, potentially spanning multiple buildings with a focus on meeting Key Performance Indicators (KPI’s) for safety, quality, production, maintenance, efficiency, and service.

Day-to-Day Role

  • Manage and promote practices and processes intended to provide safe products that comply with appropriate laws and regulations, meet the company quality standards, and serve the needs of our customers.
  • Take ownership and demonstrate leadership necessary to achieve goals specific to Safety, Quality, Service, Efficiency and Employee Development
  • Monitor KPI’s anticipating and correcting trends which would compromise achievement of targets
  • Lead by example to promote and encourage employees to strongly commit to safety and GMP (Good Manufacturing Practices)
  • Provides management of engineering services for the installation, maintenance, and improvement of machinery, equipment and facilities
  • Troubleshoot, analyze, identify, evaluate, propose, implement, and document maintenance plans and performance metrics:
    • Failure, analysis, and corrective action procedures
    • Equipment capacities and risks; and
    • Other engineering solutions
  • Develop and implement of preventive, predictive, and autonomous maintenance plans
  • Investigate root-cause for repetitive damage and failure rates, and calculate costs that do not meet or follow the maintenance plans
  • Evaluate, recommend, and acquire tools for use, including process analysis software, and other physical tools and resources specific to reliability and maintenance improvement
  • Lead training efforts to ensure maintenance technicians have needed resources for standard operating procedures (SOP’s), work instructions, specialty tools, and updated Preventive Maintenance (PM) kits
  • Sets priorities for maintenance backlog and oversees long-range and short-range maintenance schedules.
  • Lead continuous improvement initiatives
  • Responsible for evaluating, installing and testing new equipment
  • Ensures that maintenance standards are compliant with statutory health and safety regulations.
  • Direct teams to assess progress, analyze problems, facilitate solutions, identify resources and adjust plans as needed
  • Ensure that objectives are achieved at the lowest cost consistent with quality requirements
  • Identify and recommend short- and long-term business strategies, understand and drive industry best practices
  • Develop and convey broad, advanced conceptual ideas, and propose and persuade several diverse stakeholders, including senior manufacturing leadership
  • Establish and communicate department goals
  • Serve as a Subject Matter Expert (SME) on applicable machinery, equipment and facility for cross functional projects
  • Understand, support and follow management expectations in alignment with company values
  • Plan, direct, supervise, and coordinate work activities of staff
  • Responsible for employee development, discipline, performance appraisals, and administration of policies
  • Review staff levels to ensure they are adequate, and resources are effectively allocated to meet short- and long-term objectives
  • Make recommendations regarding staffing decisions
  • Conduct or participate in the interview process with new candidates

Core Skills And Qualifications

The ideal candidate must possess all of the following:

  • Bachelor’s degree with an emphasis in engineering or related field and seven (7) years of engineering, facilities and/or machinery maintenance experience
  • Seven (7) years of progressive supervisory experience
  • Two (2) years specific experience performing maintenance and equipment reliability
  • Displays strong interpersonal skills and is accessible and approachable
  • Demonstrated project management experience by having successfully managed and completed a large, complex engineering project
  • Advanced knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various products
  • Advanced knowledge of design techniques, tools, and principles involved in production of precision technical plans, blueprints, drawings, and models
  • Understanding of reliability tools and strategies including direct experience facilitating Failure Mode and Effects Analysis (FMEA) or Reliability Centered Maintenance (RCM), and Root Cause Analysis (RCA)
  • Advanced knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of products
  • Knowledge of business and management principles specifically as it relates to maintenance planning, resource allocation, cost analysis and budgeting, people management, and leadership guidance
  • Excellent verbal and written skills necessary in order to persuade and influence decision making of individuals, groups, or work teams, and to explain difficult situations
  • Ability to communicate technical topics to non-technical audiences
  • Ability to utilize and train employees of varying levels/skills on technology, processes and procedures
  • Demonstration of minimum proficiency with the English language in order to ensure effective new hire training and on-going communications about safety and quality issues

Preferred Skills And Qualifications

  • Ten (10) years of engineering, facilities, machinery maintenance and/or reliability experience
  • Five (5) years specific experience performing maintenance and equipment reliability
  • Degree in mechanical, electrical or industrial engineering
  • Experience managing multi-shift or continuous operations
  • Paper converting, chemical or plastics processing, or packaging industrial experience
  • Lean manufacturing experience