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Manufacturing Engineer
1 month ago
Our client is looking for a Manufacturing Engineer - Plating (PERM) in Chelmsford, MA
Reports to: Director of Operations
Summary:
The Manufacturing Engineer (Plating) is responsible for developing and optimizing manufacturing processes with a focus on electroplating. This role involves improving production efficiency, ensuring quality control, and maintaining cost-effective operations. The engineer collaborates with cross-functional teams, provides technical support, and ensures adherence to safety and environmental standards.
Responsibilities:
* Process Development and Optimization:
o Develop and optimize manufacturing processes with a focus on electroplating to improve product quality and efficiency.
o Conduct experiments and analyze data to establish optimal plating parameters and conditions.
o Implement process improvements to reduce waste, improve yields, and enhance production rates.
* Technical Support:
o Provide technical support to production teams, troubleshooting and resolving manufacturing process issues.
o Work closely with R&D to transfer new technologies from the lab to full-scale production.
o Develop and maintain standard operating procedures (SOPs) and work instructions for manufacturing processes.
* Quality Assurance:
o Collaborate with the quality assurance team to ensure products meet all specifications and standards.
o Monitor and analyze production quality, adjusting as needed to maintain consistent product quality.
o Perform root cause analysis and implement corrective actions for any process defects.
* Safety and Environmental Compliance:
o Ensure all manufacturing processes comply with safety regulations and environmental standards.
o Develop and implement safety protocols and training programs for manufacturing operations.
o Monitor chemical usage and disposal to minimize environmental impact and ensure regulatory compliance.
* Project Management:
o Lead and manage process improvement projects, ensuring timely and successful completion.
o Collaborate with cross-functional teams, including engineering, production, and quality, to achieve project goals.
o Prepare technical reports, documentation, and presentations to communicate project status and results.
* Operational Responsibilities:
o Develop and implement laboratory protocols and procedures related to manufacturing processes.
o Train operators on proper safety and environmental concerns related to manufacturing.
o Lead and direct manufacturing department personnel.
o Maintain schedules and processes for manufacturing operations.
o Enforce safety and environmental regulations affecting the department.
o Supervise the maintenance and replacement of all manufacturing solutions and equipment in the department.
o Oversee production processes and ensure they meet quality standards.
o Keep accurate and organized production records.
o Troubleshoot manufacturing problems.
* Creation of Work Plans and Manufacturing Appointments:
o Define raw materials (dimensions, type, semi-finished product, or cast part).
o Create master data of the raw material in SAP.
o Create production BOMs and make-or-buy decisions on drafted materials.
o Clarify suitable suppliers and suggest technology-related innovations.
o Specify required clamping and assembly devices and forward information to the designer.
* Change Management:
o Create and process change requests and Q-Notes.
o Complete change requests with maintenance of the index and status of routings and master data (this procedure is also part of the device qualification).
o Maintain basic data with current values and data (current response times of the operations).
* Participation in Improvement Projects:
o Actively participate in improvement, manufacturing cost, and rationalization projects within the department and externally.
o Initiate and bring projects to a conclusion under target and deadlines.
* Communication and Advising:
o Advise the design team on the choice of material and manufacturing technology, considering technical and business contexts (goal: cost reduction and standardization).
o Advise strategic and operative purchasing on expected manufacturing costs and possible manufacturing processes.
o Advise suppliers about manufacturing processes and assist with technical documentation problems and questions.
Qualifications and Skills:
* Bachelor’s degree in mechanical engineering, Chemical Engineering, or a related field.
* 3+ years of experience in manufacturing processes, preferably with a focus on electroplating.
* Strong knowledge of chemical properties, plating solutions, and materials science.
* Excellent interpersonal skills and customer service focus.
* Strong written and verbal communication skills.
* Proficiency in Microsoft Office applications.
* Positive leadership skills.
* Highly organized with the ability to make quick decisions in a fast-paced environment.
* Experience in managing manufacturing operations.
* Experience with manufacturing laboratory equipment.
* Knowledge of process approach, risk management, continuous improvement, and ISO 9001 quality management system (preferred).
* Prior SAP experience preferred, but not required.
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