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Maintenance Technician
3 weeks ago
GENERAL SUMMARY:Conducts machine set-up, troubleshooting, repairs and preventive maintenance service. Performs mechanic skills including mechanical, electrical, pneumatic and hydraulic repairs of packaging and production machines in a cGMP environmentPRIMARY RESPONSIBILITIES:All duties as assigned and the following specific activities:
- Provide Set up, diagnostic evaluation, and inline adjustments of liquid filling and associated equipment.
- Perform maintenance, service & repairs, and is responsible for performing scheduled preventive maintenance of liquid fillers, pumps, conveyors, Air compressor, and coding equipment consistent with Quality and Performance standards
- Working knowledge of Kiss, Epak, Oden, and Accutek liquid fillers or similar equipment Tech should also have knowledge of Kiss, and Kapsall automatic cappers.
- Setup and cleaning and repair of coding equipment (Videojet, U2)
- Must understand containers and chemicals related to the machines.
- Must have excellent abilities with all standard maintenance tools and shop equipment.
- Troubleshooting and Repair Blenders, agitators, pumps, tanks and Filling/Packaging Machines General facility maintenance including Plumbing, electrical, HVAC, and carpentry.
- Perform preventative maintenance of equipment to prevent unscheduled downtime and consistent performance levels (ie. tanks, air compressor, blending, HVAC, etc.)
- Clean and maintain video jets as required
- Prepare required documentation to meet cGMP requirements for equipment maintenance and Standard Operating Procedures (SOP)
- Where required, assist production personnel to facilitate proper cleaning of equipment by removing critical equipment components and changing parts
- Assist with building maintenance and repairs as required (i.e.. snow removal, lighting, HVAC, plumbing, electrical, etc.)
- Set-up and test new or “new” used equipment (i.e. tube fillers, new lines, conveyors) Assist with the execution of IQ/OQ and Validations
- Contact and coordinate services with third party vendors when necessary Submit reports of department activities as reque5ted
- Submit reports of department activities as requested
- Maintain stock of supplies (i.e.. tools, bits, spare parts, pump o-rings, etc.) Develop systems or modify existing systems as needed
- Works in accordance with all company policies and procedures
- Follows proper health and safety guidelines (i.e. PPE, safety regulations, etc.) Housekeeping. Maintain and keep work area according to cGMP’s
- Must understand containers and chemicals related to the machines.
- Must have excellent abilities with all standard maintenance tools and shop equipment.
- 3-5 years of experience as a Maintenance tech in liquid filling manufacturing or similar experience preferred.
- 5 or more years’ experience in equipment repair.
- Mechanical Skills including: Pneumatics, Hydraulics, Pumps, Bearings, Chains and Belting, Conveying Systems, Valves and Mechanical Troubleshooting. Ability to read and use mechanical drawings.
- Electrical Skills including: Basic Electricity, Volt Meter and Amp Probe, AC/DC Motors and Control Systems, Basic Schematic Reading, Basic PLC Knowledge and Electrical Troubleshooting. Ability to read and use electrical and pneumatic diagrams and schematics.
- Machine Shop Skills including: Welding and Fabrication a plus Training:
- SDS/Hazardous Awareness
- cGMP
- Lock-out/Tag-out
- Appropriate SOP’s per department requirements
- Familiarity and understanding of safe mechanical practices
- Ability to exercise judgment to develop preventative programs, analyze and troubleshoot equipment breakdowns
- Factory setting, medium to high noise level
- Temperature controlled environment
- Regularly exposed to elements such as odor, noise, dust, chemicals
- Requires long periods of standing (85-100%)
- Ability to lift objects and containers up to 30 pounds on a daily basis
- Fork Lift
- Scissors lift
- Hand and power tools
- Grinders
- Appropriate personnel protective equipment
- 8 hour shift
- Elgin, IL 60123: Reliably commute or planning to relocate before starting work (Required)
- Programmable logic controllers: 1 year (Preferred)
- Mechanical knowledge: 3-5 years (Preferred)
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