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Reliability Engineer
4 months ago
The Reliability Engineer is responsible for optimizing the availability and safe operation of production assets across all Cyanco production and shipping facilities. S/he will develop, implement, and manage predictive and preventive maintenance programs, inspection, and overhaul maintenance plans, troubleshoot, and provide technical support to ensure delivery of cost-effective solutions. The Reliability Engineer will also mentor and train staff on effective maintenance practices. The successful candidate must be extremely safety-conscious and able to work within Cyanco’s values.
Essential Duties- Fully understand all equipment and systems at Cyanco’s Winnemucca production plant.
- Enhance the availability and secure operation of facilities, processes, and equipment by prioritizing safety, reliability, uptime, and maintenance cost effectiveness. Achieve this through tailored predictive and preventative maintenance programs. Additionally, ensure the safe and efficient execution of corrective maintenance and projects.
- Lead or participate in initiatives to continuously improve the reliability of products and systems.
- Compare reliability performance against industry standards and best practices.
- Define the scope and frequency of preventative maintenance and inspection test plans to uphold equipment reliability, aligned with Orica best practice and standards.
- Assist in identification of spare parts inventory.
- Build and maintain relationships with vendors, contractors, and suppliers, ensuring timely, budget-compliant, and quality-assured completion of maintenance projects.
- Engage in correspondence with suppliers for equipment procurement, establishing robust QA/QC processes to ensure timely delivery of high-quality products.
- Train maintenance staff on best practices, encompassing effective problem-solving methodologies, risk and failure analysis, maintenance scheduling, and utilization of maintenance data for informed decisions.
- Review and implement new equipment and operating procedures to optimize operational efficiency and effectiveness.
- Conduct failure mode and effects analysis (FMEA) and predictive analysis for when and how future failures may occur on equipment.
- Monitor overall equipment effectiveness (OEE)
Non-Essential Duties: Performs all other duties as assigned.
Knowledge, Skills & Abilities
- Robust mechanical aptitude essential; proficient electrical and instrumentation skills desirable.
- Proficiency in troubleshooting and diagnostics is essential.
- Sound grasp of process improvement and QA/QC principles pertaining to repair and maintenance tasks.
- Advanced problem-solving abilities, employing logic and reasoning to identify issues and devise appropriate solutions.
- Demonstrated proficiency in written and verbal communication, adept at tailoring communication style to diverse audiences.
- Strong leadership capabilities encompassing coaching, mentoring, team building, problem resolution, active listening, training, and development.
- Exceptional interpersonal skills with a track record of fostering and sustaining positive working relationships with both employees and vendors. Able to work within and support Cyanco’s Core Values
- Mechanical or Chemical Engineering Degree or equivalent preferred
- Lubrication Technician I Certified Preferred
- Preferred 5 years in maintenance in a chemical manufacturing environment.
- Skilled in maintenance methodologies preventative maintenance and mechanical integrity and corresponding tools
- Knowledge of fixed and rotating equipment and strong knowledge of precision tools
- Experienced in using multiple root cause analysis methods.
Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. The following physical demands are required for this position:
- Comfortable working in an industrial/manufacturing setting (hazardous materials and chemicals)
- Able to work in extreme temperature conditions and around loud machinery; required to wear appropriate personal protective equipment.
- Regularly sit, use hands to finger, handle or feel; reach with hands and arms; and talk or hear.
- Required to regularly use technology tools including computers, cell phones, etc.
- Able to use computers and/or monitors for significant amounts of time.
- Vision abilities include close vision, distance vision, color vision, and the ability to adjust focus
Cyanco’s Core Values are an integral part of who we are as a company and how we achieve our Mission and Vision:
- Safety: We will always work to the highest safety standards, relying on all Cyanco employees to help manage risk with vigilance and transparency
- Accountability: We are accountable for ourselves, our colleagues, our customers, and our company
- Continuous Improvement: We work to deliver outstanding results by building a culture of exceptional execution and rewarding those who create great outcomes.
- Customer Focus: Cyanco exists to serve its customers. Every decision we make and every outcome we measure is based on how well it serves those customers.
- Teamwork: We step up as fully committed team members, inspiring, challenging and supporting each other to be our best
- Trust: We’re honest, transparent, and committed to doing what’s best for our customers and our company
This job description is a summary of essential job functions. It is not intended as an employment contract, nor is it intended to describe all duties someone in this position may perform. All employees are expected to perform tasks, as assigned by the supervisor, regardless of job title or routine job duties.
