CNC Programmer
4 months ago
- Perform complex programming in Mastercam for horizontal and vertical mills, and lathes, working with a variety of materials (Inconel, Monel, Hastelloy, Aluminum, Stainless Steel, etc.).
- Perform detailed analysis of component parts configuration/dimensions to determine the most efficient machining operations required for production.
- Use Mastercam to calculate and write programs for CNC machines to fabricate component parts to stated engineering specifications for aircraft and space engine hardware, continuously improving upon existing processes and updating programs accordingly.
- Verify programming through Vericut simulation software.
- Define and maintain machining processes by studying customer blueprints and testing manufacturing methods, tooling, and equipment.
- Communicate with and assist Manufacturing Engineering for the design and development of work holding, custom tooling, and gauging to meet customer inspection specifications to support production schedules, as needed.
- Support the production floor with hands-on technical support by troubleshooting problems and implementing solutions to keep machines running conforming parts.
- Drive continuous improvement and cost reduction opportunities in machining processes by leveraging new cutting and automation tools with external vendors.
- Manage tooling being returned from completed jobs (evaluate condition, sharpen as needed, and put away in vending solution, etc.).
- Create and maintain tool set up sheets, record programming changes, document programs on engineering checklists, and sustain appropriate engineering paperwork.
- Support, mentor, and train CNC Programming Technicians and CNC Programmer level's I and II; dependent upon experience and level assigned.
- Distribute workload to, review work of, and lead CNC Programming Technicians and CNC Programmers as appropriate; dependent upon experience and level assigned.
- Participate in and support continuous improvement efforts.
- Act as subject matter expert to lead corrective action and root cause analysis discussions utilizing the appropriate method and tool (i.e. fishbone, 5-why, etc.).
- Act as point of contact for Programming department and liason for workflow communication with Quality, Management, and Operations; dependent upon experience and level assigned.
- Other duties as assigned.
Knowledge, Skills, Competencies, and Abilities:
- Excellent written and verbal communication skills.
- Highly proficient in computer skills, including Microsoft Office Suite applications, Mastercam, Vericut, and SolidWorks.
- Advanced to expert knowledge of Geometric Dimensioning and Tolerancing (GD&T) and Datum Structure Review.
- Advanced understanding of tooling and work-holding.
- Expert technical writing and critical thinking skills.
- Intermediate to advanced understanding and experience in RCA and CAR methodology and tools; i.e. fishbone, 5-why, pareto, scatter diagram, etc.
- Strong technical expertise; programming and applications support, fixture and tool design and selection.
- Advanced communication and presentation skills with internal and external stakeholders.
Required Qualifications:
- Bachelor’s Degree (B.S.) from a four-year college or university (Engineering degree strongly preferred).
- 3 – 8 years’ programming experience with multi-axis machining; simultaneous 5-axis programming experience highly preferred. An equivalent combination of education and/or experience may be considered.
- Strong proficiency in GD&T ; GD&T ASME Y14.5 - 2018 foundational level certification, or ability to obtain within 3 months of hire.
- Experience with 5 axis CNC machining set-up and operations.
- Experience with Mastercam, certification a plus.
- Demonstrable experience with SolidWorks.
Preferred Qualifications:
- Previous experience in an AS9100 Environment strongly preferred.
- Proficiency with Siemens and/or Fanuc controllers and DMG Mori machine tool experience.
- GD&T ASME Y14.5 - 2018 advanced level certification.
- Mastercam Certifications: Mill 2D, Mill 3D, Lathe, 4-Axis; Multi-Axis and/or Advanced Lathe certifications strongly preferred.
- Certified SolidWorks Associate (CSWA), or Certified SolidWorks Professional (CSWP).
- Experience with Vericut software.
- Experience with Six Sigma; Certified Six Sigma Yellow Belt (CSSYB) or higher.
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