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Principal, Controls Engineer

3 months ago

Cincinnati, United States Beehive Industries Full time
Job DescriptionJob Description

At Beehive Industries, we believe there is a better way to meet our clients' needs. Through Additive Manufacturing, Beehive Industries helps clients achieve more than what has ever been thought possible. This role will be located at our Cincinnati, Ohio facility.

Beehive Industries is looking for an energetic and driven Principal, Controls Engineer to design, develop, tune and test gas turbine engine control system software and test gas turbine engine control system sensors, actuators, and accessories.This role will partner with various cross-functional leadership on a daily basis facilitating development and delivery of the overall engine control system.

Key Responsibilities:

  • Execute the design, analysis, and evaluation of an aviation engine control system using gas turbine control laws and functional modeling/simulation. This includes setting software requirements, writing engine software code/creating block diagrams, analyzing test vectors, predicting and simulating engine operation with computer tools and component tests. Formally issue the engine control software under configuration control for an engine control system.
  • Execute the design, analysis, and evaluation of the hardware for an aviation engine control system. This includes setting engine control hardware requirements, designing actuators and pumps for the engine control, integrating and iterating with engine software design and analysis, predicting and simulating engine performance or control logic with computer tools and component tests, and formally issuing the hardware design for an engine control system.
  • Complete control law tuning in the time and frequency domain to achieve system response and stability metrics. Assess and modify control system models to match engine and actuator dynamics during testing.
  • Experience designing, procuring, and validating electronic engine control (EEC) and full authority digital engine control (FADEC) systems in addition to sensors, fuel systems, lube components, and other auxiliary systems. Lead software and hardware in the loop simulator design, commissioning and integration testing. Integrate engine performance and control system models into the hardware/software simulator to predict and validate engine performance and operability. Support setting software requirements and designs which enable the engine control hardware to meet requirements.
  • Lead engine system or component test programs from a controls software and hardware perspective. Set test objectives and limits, instrumentation and test data requirements, and test planning to validate the engine design.
  • Ensure the engine meets overall requirements from a design perspective. Coordinate with performance, operability, transient, mechanical and aero engineers to optimize the overall engine control system.
  • Lead design reviews and coordinate with other disciplines in design, performance, controls, stress and life, additive manufacturing, materials and system analysis
  • Provide timely communications on significant issues or developments
  • Participate in the research and development of technologies and methodologies associated with additive design. Advise on ways to improve product design through the exploitation of additive manufacturing.
  • Assure proper documentation of technical data generated consistent with engineering best practices

Desired Qualifications:

  • Bachelor's degree in Engineering from an accredited university or college
  • At least 7 years of experience in engine control systems
  • Strong understanding of engine control software tools (Matlab, etc.)
  • Experience working with additive manufacturing technologies and familiarity with design for additive manufacturing principles
  • Passion for additive technology and willingness to challenge current design limitations to further exploit the benefits of additive capability
  • Strong oral and written communication, interpersonal, and leadership skills
  • Demonstrated problem solving ability and strong program leadership and execution skills
  • Proven self-starter and quick learner who can work in fast-paced cross-functional teams

If this sounds like you, please apply with your resume. This could be the opportunity you are looking for to expand your skills, contribute to a winning company, and work with talented people who love what they do and take pride in our company.

Beehive Industries offers a comprehensive benefits package that includes group Medical, Dental, Life, and Short and Long-Term disability coverages. We also offer a generous 401(k) Retirement Savings Plan with a Company match.

Beehive Industries is committed to full compliance with applicable anti-discrimination laws. We are an equal opportunity employer and value diversity at our company. We strive to create an inclusive work environment and will not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status.