Reliability Engineer

Job Title: Reliability Engineer

Location: Ravenswood West Virginia 26164 100% Onsite

Onsite Requirements:

• Engineering Degree
• Knowledge of Predictive, Proactive and Precision Maintenance and their associated tools
• Experience and/or willingness working in Casting/Foundry environment.

Job Description:

• Our client requires a Reliability Engineer to manage Industrial maintenance for an aluminum production plant.
• Responsibilities will include Daily Operations, Maintenance Strategies, Modifications, Predictive and Failure analysis, Turn-around process management.
• Experience maintaining equipment and production requirements (Asset allocation/usage, adequate material stores, system failure mitigation) in a heavy industrial environment.

Tasks/Responsibilities:

• Develops and utilizes specific metrics for the process, system, asset, and component reliability.
• Responsible for the design and management of the plant asset hierarchy, asset criticality database and the failure modes criticality database in coordination with the Maintenance Manager
• Responsible for performing statistical analysis on machinery failure data and work order closing codes to determine whether adjustments to the Engineered Maintenance Strategy are warranted.
• Responsible for the development of (failure) codes for the Work Order system
• Develops specific procedures for verification of an asset's fitness for return to service and verifies those procedures were performed.
• Leads the Root Cause Analysis effort as a part of a proactive strategy.
• Leads the Root Cause Failure Analysis effort for sporadic failures (typically uses Logic Tree incident analysis)
• Develops specific operational procedure changes to help mitigate future system failures.
• Makes specific recommendations to improve machinery performance and reliability based on analysis of process and failure data.
• Responsible for analysis of spares usage and failure data to determine proper stocking levels based on failure data, usage, and simulation modeling of the Engineered Maintenance Strategy
• Applies reliability analysis to new designs to determine the process system, asset, and component reliability.
• Reviews and / or develops commissioning procedures for new system, asset, and component design in coordination with Maintenance Engineer
• Reviews and / or develops machinery modification plans to deal with single-point failure scenarios.
• Responsible for developing / reviewing new equipment purchase specifications for reliability and maintainability.
• Supports the Maintenance Engineer and Stores with availability simulation to verify stores adjustments
  Alerts Stores function when stocking modifications are warranted based on usage, failure analysis and changes in task frequency.
  Responsible for changes to the equipment maintenance plan based on analysis of asset failure data, in coordination with the Maintenance Engineer for the asset
  Ensures use of Condition Monitoring information is included in turn-around master plan decision making process.
  

Education/Experience:
Technical Skills and Experience:

• Bachelor's degree in engineering
• 3-5 Years of industrial maintenance experience
• Reliability Engineering experience and knowledge of operating departments
• Strong interpersonal skills, with the ability to communicate and coach effectively in verbal and written formats.
• Strong time management skills
• Project coordination experience, scheduling, planning and communications.
• Microsoft Project, Excel, Word proficiency required - HIGHLY SKILLED
• Computerized Maintenance Management Systems Experience required.
• Good working knowledge of Predictive, Proactive and Precision Maintenance and their associated tools.