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Injection Molding Process Engineer
3 months ago
Qualifications
- Associate’s in engineering or engineering technology with focus in Plastics, Manufacturing or Mechanical
- Training and applied working knowledge of scientific molding required
- A working knowledge and experience with injection molding and ancillary equipment
- A working knowledge of a wide range of thermoplastic materials and their properties
- Excellent problem-solving skills with attention to detail
- Experience in a regulated environment preferable medical with Validation expertise in IQ/OQ/PQ execution
- Regularly required to use hands to finger, handle, or feel, reach with hands and arms
- Must be able to regularly lift and/or move up to fifteen (15) pounds, frequently lift and/or move up to fifty (50) pounds, and occasionally lift and/or move more than one hundred (100) pounds with assistance
Responsibilities
- The Process Engineer is responsible for coordinating the molding efforts on new program launches, setting up and/or revising manufacturing processes and assisting the manufacturing operations in problem solving and continuous process improvements
- While monitoring the effectiveness of processes this individual quantifies results, documents and presents findings to management and prepares reports
- This position also mentors and provides training to other injection molding personnel
- Establish process conditions through scientific molding in order to perform validation of machines, tools and products
- Troubleshoot molding processes and material or equipment issues
- Evaluate tooling for areas of concern, areas of improvement for quality and efficiency, and recommend improvements to optimize molding, setup, and overall manufacturing
- Collect and analyze data on individual processes to identify and improve process capability
- Document and maintain mold process sheets, validation documents and SOP’s for the molding process
- Support process technicians through training in scientific molding practices
- Leadership role in continuous improvement and cost reduction activities
- Use Lean Manufacturing, Six Sigma, and other techniques to analyze process data to determine capabilities as well as improvements
- Program robots and peripheral equipment
- Additional items as needed to ensure smooth operation of the plant
- Provide technical leadership and mentorship to process technicians, operators and other molding personnel
- Work is performed in an ISO 13485 clean room
- Dress code per Gowning SOP