Sr. CAE Engineer
2 weeks ago
Sr. CAE Engineer - Occupant Safety Protection
Newark, CA
Job Description:
- Execute simulations to evaluate full vehicle and sled level Occupant protection performance for frontal, side and rear impact
- Generate feasible vehicle design recommendations, working cross functionally with engineering teams
- Capable of integrating various restraint modules into structures CAE model in collaboration with tier-1 restraint system suppliers
- Expertise in seat belt routing, dummy positioning , seat squash and mechanism adjustments using state of art CAE as necessary to suit protocol and test setup requirements
- Create analysis reports and communicate program status to relevant teams
- Participate in post-test teardowns to correlate CAE results to physical tests
- Where appropriate, conduct DOE/DFSS studies by utilizing optimization tools, on vehicle designs to meet performance requirements within the constraints of conflicting attributes such cost and mass
- Support the creation of standard work procedures for delivering quality models and simulation results
- Lead/mentor junior engineers
Qualifications:
- This position requires an experienced professional with a balanced approach to CAE and testing
- Our ideal candidate exhibits a can-do attitude and approaches their work with vigor and determination
- 5+ years’ experience in Occupant Protection CAE working for an Automotive OEM or equivalent experience
- Knowledge of Global regulatory and consumer safety requirements: FMVSS / UNECE / China, USNCAP, IIHS, Euro NCAP, China NCAP etc.
- Strong analytical skills to draw meaningful conclusions from CAE results
- Demonstrable experience of root causing test performance, and correlation of CAE models
- Demonstrable ability to concisely present technical issues, CAE results, findings and propose next steps
- Advanced user of tools such as: Ansa, LS-Dyna, Meta-post, Primer, Hyperworks etc.
- Ability to process dummy test data sources for CAE correlation (ISO MME, Diadem, raw test data)
- Knowledge of plastics and other typical trim material grades used in occupant environment with state of art CAE material model usage
- Experience with CATIA
Education:
- BS minimum in Mechanical Engineering or similar
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