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Process Development Engineer
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About us : HCLTech is a global technology company, home to more than 223,400 people across 60 countries, delivering industry-leading capabilities centered around digital, engineering, cloud and AI, powered by a broad portfolio of technology services and products. We work with clients across all major verticals, providing industry solutions for Financial Services, Manufacturing, Life Sciences and Healthcare, Technology and Services, Telecom and Media, Retail and CPG, and Public Services. Consolidated revenues as of 12 months ending June 2023 totaled $12.8 billion. To learn how we can supercharge progress for you, visit hcltech.com. Website -
Job Description:
- Design and develop resin processes for the manufacture of contact lenses, including mixing, casting, curing, and finishing operations.
- Optimize process parameters such as temperature, pressure, and curing time to achieve desired lens properties and performance characteristics.
- Collaborate with R&D teams to integrate new resin formulations and process improvements into production operations.
- Evaluate and select equipment and machinery for resin processing based on performance requirements, scalability, and cost-effectiveness.
- Work with equipment suppliers to customize and optimize machinery for specific resin processing applications.
- Implement preventive maintenance programs to ensure reliability and uptime of resin processing equipment.
- Develop and implement quality control procedures to monitor resin process parameters and ensure consistency and uniformity of contact lens production.
- Conduct in-process inspections and quality tests to verify compliance with product specifications and industry standards.
- Investigate and resolve any quality issues or deviations in resin processing, working closely with quality assurance teams.
- Continuously evaluate and improve resin processing techniques to enhance efficiency, productivity, and yield.
- Identify opportunities for cost reduction, waste minimization, and process optimization through process improvements and innovation.
- Lead or participate in cross-functional teams to implement process improvements and best practices.
- Ensure compliance with regulatory requirements and industry standards applicable to contact lens manufacturing, including FDA regulations and ISO standards.
- Maintain accurate records of resin processing activities, including process parameters, test results, and quality assurance documentation.
- Participate in audits and inspections, providing documentation and support as needed.
Experience and Skills:
- Years of experience in process engineering, preferably in a manufacturing environment, with specific experience in resin processing or polymer manufacturing.
- Strong understanding of resin chemistry, polymerization kinetics, and processing techniques relevant to contact lens manufacturing.
- Hands-on experience with resin processing equipment, such as mixers, casting machines, and curing ovens.
- Knowledge of quality control principles and methodologies, including statistical process control (SPC) and root cause analysis.
- Familiarity with regulatory requirements and quality management systems applicable to medical device manufacturing (e.g., FDA QSR, ISO 13485).
- Excellent problem-solving skills and ability to work collaboratively in a cross-functional team environment.
- Strong communication skills with the ability to convey technical information effectively to diverse stakeholders.
