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Module Integration Process Manager

3 months ago

Sunnyvale, California, United States Facebook Full time
Reality Labs is developing the future of augmented reality (AR) products. As a Module Integration Process Manager for the AR display Engine team, you will be managing a team of engineers developing projector module assembly processes and equipment. You will be leading the development of advanced technologies and designs, and working within evolving ecosystems to provide differentiating capabilities to our HW platforms. You will be part of a group of engineers at the forefront of the innovation for AR products.

Module Integration Process Manager Responsibilities:

  • Manage a team of Module Process engineers to develop manufacturing processes and equipment for first-generation AR modules
  • Oversee module process, equipment and materials integration - direct the process team in the overall line setup, detailed process development, metrology, and optimization
  • Oversee Design for Manufacturability - Ensure the design, equipment, and process are scalable to ramp
  • Direct the team in reviewing equipment concepts, designs, module drawings, design fixtures and jigs
  • Perform FMEA for new equipment and process technologies and provide risk assessments
  • Define and implement rigorous equipment/process validation plan, CTQs, FAT/SAT, and standards
  • Organize and drive cross-functional reviews of processes and equipment to ultimately drive design optimization and ensure a smooth handoff to Operations teams for Mass Production
  • Lead yield improvement activities and drive FACA
  • Prepare Request for Proposal packets and evaluate submissions to select future development partners
  • Willingness to travel no less than 20%
Minimum Qualifications:

  • Bachelor's degree in, Mechanical, Materials, Optics, or Electrical Engineering or equivalent experience
  • 2+ years experience managing engineers in product development for high volume manufacturing
  • Experience directing product and process development efforts at contract manufacturers
  • 5+ years of experience in the development of module equipment and processes for Optical Assembly for consumer electronics
  • Experience developing active alignment processes and equipment to optimize optical parameters such as MTF, boresight, uniformity, etc.
  • Experience specifying and evaluating precision automation technologies for high volume module production
  • Experience with DOEs, data analysis, SPC control, Gauge R&R, Failure Analysis/Root Cause/Corrective Action
  • Experience leading communications with cross-functional partners to define requirements, address issues, and hand off programs
Preferred Qualifications:

  • Track-record of delivering high volume products to the market
  • Experience developing processes for applying thin film polarizers and waveplates
  • Experience implementing automatic optical inspection processes
  • Knowledge of calculating MTF, processing beam profiles, and correlating optical measurements across multiple tools
  • Experience developing optical calibration procedures for assembly equipment
  • Experience in semiconductor packaging processes
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