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PHE 2nd Shift Team Leader

3 months ago

Houston, Texas, United States Alfa Laval Full time

Every day, we get opportunities to make a positive impact – on our colleagues, partners, customers and society. Together, we're pioneering the solutions of the future and unlocking the full potential of precious resources. Trusted to act on initiative, we challenge conventional thinking to develop world-leading technologies that inspire progress in vital areas, including energy, food, water and shipping.

As we push forward, the innovative, open spirit that fuels our 140-year-old start-up culture and rapid growth also drives our personal growth. So, as we shape a more resourceful, less wasteful world, we build our careers too.

Who you are

You are a self-motivated team player with the ability to work in line with Alfa Laval drivers; Action, Interaction, and Satisfaction. You are driven and see solutions rather than problems, effectively prioritizing and executing tasks.

About the job:

The Plate Heat Exchanger (PHE) Repair Mechanic Team Leader will act as the go-to resource for all PHE inspections, supply scope, repair processes, and documentation. Working directly with the Repair Coordinators and Management on all PHE production needs.

The PHE Team Lead overviews and performs equipment receipt, inspection, repair, testing and packaging following the company's quality standards, SOPs and safety guidelines. This position disassembles PHEs, cleans and rebuilds to new standard. The Team Leader is not a manager.

In this role, you will:

  • Assist in shipping, receiving, counting, labeling and distribution of Alfa Laval parts/customer equipment
  • Uncrates, assist in removing gaskets, disassembles - put plates on hook, submerge in liquid nitrogen, after removed, stack plates on skid in preparation for chemical dip
  • Maintains a solid knowledge base of Alfa Laval approved SOPs/WIs for all PHE processes
  • Accurately completes PHE Service Reports, and read PLA/Drawings as job moves through shop
  • Dye penetration inspection process - take plate into room, spray die on one side and inspect under black light for holes, cracks or other irregularities in plates. Rinse remaining dye from plates
  • Able to perform and complete, as well as give accurate and professional direction on all PHE reconditioning processes, including opening framed units, gasket removal, dye penetration, pressure washing, gasketing, oven curing, inspecting, repairing, packing, installing plates, closing, and pressure testing
  • Diagnose and troubleshoot quality issues on customer equipment, and effectively communicate AL parts and workmanship quality concerns
  • Moves material as needed via forklifts, overhead cranes, mobile tables, hand trucks, etc.
  • Recognizes and communicates the need for replenishment of supplies, tools, need repair parts and other facility needs to applicable personnel in a timely manner
  • Update daily shop production schedule as individual processes are completed
  • Directly responsible for keeping work area and surrounding equipment clean and organized. Performs housekeeping as required at the facility to maintain a professional presentation – (follows 5S standards)
  • Lead On-The-Job training for PHE personnel as directed on all AL approved SOP's/WI's
  • Perform daily safety tasks (i.e. daily forklift inspections, lock out/tag out, under hook chain/sling inspections, First Responder duties, Safety Committee meetings & duties)
  • Review active projects in shop to ensure all needed equipment and parts are on hand for production
  • Assist in assembling work floor job packets and confirm all required documentation is present
  • Effectively utilizes AL programs (Installed Base, ALSO, OPTO, AL Service Tools, etc.) to retrieve documents and update job status as needed
  • Communicates with customer service and other service centers on parts shortages, supply needs, questions with orders, etc. as needed
  • Effectively drive ALPS Performance and Improvement meetings, and positively participant in all ALPS and improvement initiatives
  • Performs other duties as directed by Management

ORGANIZATIONAL COMPONENTS

The PHE Mechanic reports to the Service Center Team Supervisor. Must work unsupervised performing job responsibilities as trained and instructed. Works effectively in a strong team environment; continually seeking ways to improve repair process (continuous improvement) and techniques. Cooperates with team leader (or designee) and must be able to interact in a professional manner with administrative staff and co-workers.

What's in it for you?

We offer a challenging position in an open and friendly environment where we help each other to develop and create value. Your work will have a true impact on Alfa Laval's future success. Our benefits-eligible associates enjoy healthcare, dental and vision plans, a robust wellness program, generous 401(k), paid holidays, paid time off benefits, and more.

EEO/Vet/Disabled Employer