Senior EI&C Engineer

3 months ago

Houston, United States Ellaway Blues Consulting Full time

The Senior E/I&C Engineer is responsible for ensuring the reliability and cost-effectiveness of electrical assets, with a focus on enhancing safe and efficient plant operations. This role identifies and capitalizes on opportunities to improve plant reliability, acting as a Subject Matter Expert (SME) in reliability strategy. Key areas of responsibility include developing and implementing long- and short-term reliability objectives, overseeing electrical integrity management, and guiding predictive and preventive maintenance plans.

In this role, the Senior E/I&C Engineer will provide both operational and strategic direction for all control systems, contributing to the development and execution of production process improvements. This position involves mentoring and leading a team to support the overall development of policies, plans, budgets, and initiatives related to Health, Safety, Security & Environmental matters, as well as the organizational and cultural growth of the Engineering Department.

Essential Job Functions:

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions and competencies.

  • Develop and implement reliability procedures for plant equipment, prioritizing employee safety and adhering to industry best practices.
  • Lead discussions on prioritizing plant equipment repairs to align with site objectives and goals.
  • Provide technical support for various projects, including large-scale expansions, capital investments, and modifications.
  • Ensure capital and operational projects are executed safely, within budget, on time, and in compliance with procurement policies and procedures.
  • Offer engineering and technical support to Maintenance, Operations, Inspection, Process, and Project teams regarding equipment selection, operation, maintenance, troubleshooting, and long-term reliability.
  • Develop control logic for Distribution Control Systems (DCS) and Safety Instrumented Systems (SIS).
  • Perform PID loop tuning and modify control algorithms based on process conditions.
  • Develop new basic and advanced process control schemes to support operations, production, and product quality.
  • Assist operations and engineering teams with troubleshooting control logic issues.
  • Provide OT (Operational Technology) technical support to the plant team.
  • Review, recommend, and implement approved mitigation measures for IT/OT exposure and vulnerabilities.
  • Lead efforts to continuously improve equipment reliability through effective strategies, such as risk-based maintenance, risk assessment, root cause analysis, and spare parts reviews.
  • Participate in and occasionally lead pre-commissioning and commissioning activities, including witnessing equipment installations.
  • Provide input on the final check-out of new installations, including factory and site acceptance testing to ensure adherence to specifications.
  • Lead RCA/RCFA investigations into premature equipment failures as needed.
  • Collaborate with equipment vendors and repair shops to resolve technical issues or complex equipment repairs.
  • Lead troubleshooting efforts for electrical and instrumentation equipment.
  • Work with the maintenance team to develop contacts and relationships with turnaround contractors and repair facilities.
  • Review and provide recommendations on operation procedures related to proper startup and shutdown of equipment.
  • Review and recommend operational parameters for equipment.
  • Mentor and develop junior engineers.
  • Follow all relevant company policies and procedures.
  • Uphold the organization's core values throughout the lifecycle of company assets.
  • Actively seek opportunities for professional development in engineering and leadership.
  • Maintain a professional image with clients and vendors, upholding the company’s positive reputation.
  • Support other departments and administrative personnel as needed.
  • Perform additional tasks as assigned.

Qualifications:

Licenses, Certifications, and/or Registrations:

  • None required.

Education, Experience, and/or Training:

  • Bachelor’s degree in Electrical Engineering required.
  • Minimum of seven (7) years of experience in the chemical or petrochemical industry required.
  • Relevant experience with 69 kV, 13.8 kV, 4160-volt, and 480-volt transmission, switching, and control systems.
  • Working knowledge of industry codes and standards (IEC, NFPA, ANSI, IEEE, NEMA, etc.) required.
  • Experience in testing and commissioning electrical power equipment (including type testing, field testing, and factory testing) preferred.
  • Experience with Instrumentation and DCS controls preferred.
  • Familiarity with predictive maintenance tools preferred.
  • Experience in training and mentoring technicians preferred.

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