Injection Molding

Our Tier 1 Automotive Supplier client is seeking qualified applicants for the role of Injection Molding - R&D Engineer. The successful candidate will be responsible for developing, optimizing, and troubleshooting plastic manufacturing processes. This role involves working closely with cross-functional teams to ensure the successful implementation of new products and improvements to existing processes. The ideal candidate will have a strong background in plastics engineering, a keen eye for detail, and a passion for driving continuous improvement and highly capable processes.

Responsibilities:

Process Development

• Lead the development and optimization of plastic manufacturing processes, including injection molding, extrusion, and other relevant processes.
• Collaborate with R&D teams to translate product requirements into scalable and efficient manufacturing processes.

Tooling Design and Optimization

• Collaborate in the design and optimization of tooling and molds to enhance process efficiency and product quality.
• Work closely with tooling vendors to ensure the timely and cost-effective production of high-quality molds.

Troubleshooting

• Identify and address issues related to process variability, quality defects, and equipment malfunctions. Use a scientific approach to molding and extrusion process development.
• Implement corrective actions and preventative measures to ensure continuous improvement.

Material Selection and Testing

• Collaborate with material scientists and suppliers to select appropriate polymers and additives.
• Conduct material testing and analysis to ensure compliance with specifications and quality standards.

Documentation

• Maintain accurate and comprehensive documentation of process development activities, including process parameters, specifications, and test results.
• Generate and update standard operating procedures (SOPs) for manufacturing processes.

Collaboration

• Work closely with cross-functional teams, including R&D, design, and production, to ensure seamless integration of processes.
• Collaborate with suppliers and external partners to drive innovation and stay current with industry trends.

Qualifications:

• Bachelor’s or advanced degree in Plastics Engineering, Mechanical Engineering, Materials Engineering, Chemical Engineering, or a related field.
• Proven experience (2-5 years) in plastics process development, with expertise in injection molding, extrusion or other relevant processes. Recent graduates with at least one internship in a plastics will also be considered.
• Strong knowledge of plastic materials, additives, and processing parameters.
• Excellent problem-solving skills and a proactive approach to troubleshooting.
• Familiarity with quality management systems and industry standards.
• Effective communication skills and the ability to work collaboratively in a team-oriented environment.