CNC Programmer

Job Summary:

Utilize CAD and CAM software to develop CNC machine tool programming that incorporates detailed instructions and documentation for machine tool operators.

Duties & Responsibilities:

1. Accurately interpret engineering drawings and determine optimal machining methods to meet required part tolerances, fit, and finish.
2. Development of G-code CNC programs for CNC mills, lathes, waterjets, routers using GibbsCAM.
3. Define requirements and assist in development of all HACI CNC post processors.
4. Develop probing routines for in-process inspection of components.
5. Design and fabricate accurate and efficient fixtures for complicated part production as required.
6. Create 3D models using GibbsCAM/CATIA as needed for use in programming.
7. Create machine tool setup sheets with detailed operator instructions, visual aids, and toolholder/cutting tool lists.
8. Assist operators with initial run machine tool set-up, troubleshooting and improving programs to maintain machine productivity.
9. Perform miscellaneous tasks as required to support manufacturing, engineering, quality, and quoting departments.
10. Competently use precision measuring instruments and contribute to HACI's quality program by following quality procedures.
11. Understand and act in a safe manner in a manufacturing environment per HACI OMS Standards.
12. Work cooperatively with machine shop team members and assist engineering with design for manufacturability.
13. Communicate design constraints and work within the team to achieve solutions.
14. Responsible for other duties and tasks as assigned and, in some circumstances, may be completely unrelated to this position and/or this department.

Requirements, Skills, and Experiences:

1. 8+ years' experience programming experience, GibbsCAM preferred.
2. Proficient in use of CAD software (CATIA Preferred), PLM software (Teamcenter Preferred) and MS Office Suite.
3. Machining experience with 3-axis mills, 5-axis mills, lathes with live tooling, waterjet and FDM 3D Printers.
4. Able to read blueprints and working knowledge of Geometric Dimensioning and Tolerancing.
5. Must be competent in shop math, including algebra and trigonometry.
6. Experience machining titanium, aluminum, stainless steels, nickel alloys and plastics a plus.
7. Ability to effectively and clearly present and express written and verbal information to individuals and/or groups required.
8. Technical degree preferred or equivalent experience.

Day to Day Activities:

1. Define what CNC equipment is optimal for component MFG.
2. Design fixturing for long term production make of components efficiently with as few operations as possible.
3. Create G-code using GibbsCAM for all long term in-sourced production parts being manufactured at HACI.
4. Define and document all fixturing, toolholders and tooling to be used for programs.
5. Coordinate quote and QR initiation of all non-standard cutting tools and/or tool holders.
6. Complete detailed setup sheet with all instructions/procedures required to complete component mfg.
7. Perform any setup piece and 1st Article run of program on machine.
8. Make any adjustments to code during initial part runs to optimize program for run time and part quality.
9. Understand and apply revision control to program iterations.
10. Complete kick-off discussion with operator prior to production run starts as needed.
11. Incorporate operator feedback into future program revisions as approved by leadership.
12. Maintain organization of shop network folders. Standardized folders, nomenclature, programmer instructions for each production part number.