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Molding Process Engineer

2 months ago


Fremont, United States Intellectt Inc Full time

Job Title: Molding Process Engineer III

Location: Fremont, CA


Description:

The Molding Process Engineer is in charge to develop, maintain and optimize all injection molding processes. Interacts with all departments and customers to ensure the proper execution of all qualification activities. Supports production activities by mentoring and training process technicians in daily activities.


Key Responsibilities:

Develop robust and consistent molding processes using scientific molding techniques

Proposes and implements modifications to molds, equipment and processes focused on increase productivity and maximize efficiency.

Troubleshoot molding, secondary operations and material issues.

Work with internal and external resources to resolve molding and manufacturing issues and implement long term solutions.

Creates and executes validation protocols (IQ/OQ/PQ) under FDA and ISO regulations meeting timelines and keeping customer updated through the whole process.

Designs and executes DOEs to optimize processes performance.

Optimize process performance through instrumented monitoring (RJG EDart-CoPilot)

Creates operating procedures and instructions to ensure production standardization and provides training to Process Techs and production personnel.

Identifies and proposes cost reduction projects and molding process improvements.

Provides technical assistance, support to Process Techs in resolving day to day problems, using systematic methods of troubleshooting, root cause analysis which include repair and modification of existing tooling and processes

Creates and maintain BOM’s and routings through ECO and CAR.


Qualifications

Bachelor’s degree in Engineering (Industrial, Manufacturing, Electro-Mechanical or equivalent)

10+ years experience

Hands on experience

Deep knowledge in Scientific Molding

Experience in variety of engineering resins

Experienced in MS office tools (Word, Excel, Powerpoint, Project etc.)

Experience with CAD Software (Solid Works, AutoCAD, Mold Flow)

Experience in Data Analysis (Minitab)

RJG Master Molder certification


Requirements, Skills & Experience:

Analytical problem solving

FDA and ISO regulated environment.

Secondary Operations qualification

MRP experience IQMS or similar

Self-motivated, requiring minimum supervision

Software familiar: Microsoft office, Minitab, Project, Autocad