Process Improvement Engineer

2 days ago

Port Clinton, United States Fenner Dunlop Americas Full time

Fenner Dunlop, part of the Michelin Group, is searching for a Process Improvement Engineer for our manufacturing facility in Port Clinton, Ohio. If you're passionate about manufacturing, leadership, and continuous improvement, this is a great opportunity to be part of a global leader in the conveyor belting industry.


Fenner Dunlop, a Michelin Group company, designs and manufactures the widest range of bulk material handling conveyor belts in the world. We strive to be the premier provider of the safest and most reliable conveyor belting and services to a variety of heavy industrial markets such as coal mining, hard rock mining, sand, gravel, wood handling, power generation, pulp and paper. Fenner Dunlop provides North American made belting, manufactured at our facilities located throughout the United States and Canada. For over 150 years, Fenner Dunlop has researched, designed, developed, manufactured, and tested its conveyor belting products, supporting nearly any type of conveyor application, and providing the right solutions to protect conveyor system investments in the harshest conveying environments.



What You'll Do


Data Analysis and Process Optimization

- Develop strategies to improve throughput, reduce downtime, and optimize resource utilization.

- Analyze production and operational data, including real-time and historical data from PLCs and SCADA systems, to identify trends, bottlenecks, and areas for improvement.

- Present actionable insights and recommendations to management for process changes, workforce optimization, and cost reductions.

- Track and monitor key performance indicators (KPIs) to ensure sustained improvements in productivity and efficiency.

- Conduct root cause analysis using problem-solving techniques to address production issues and implement corrective actions.

- Collaborate with production teams to develop and execute enhanced output strategies that align with business objectives.


Automation and Technology Integration

- Identify manual processes and recommend areas for automation to streamline workflows.

- Collaborate with IT and engineering teams to design, implement, and optimize automation and software solutions.

- Evaluate and integrate new technologies that align with operational goals, ensuring seamless integration with existing systems.

- Utilize advanced software tools, including ERP systems and automation platforms, to enhance operational efficiency and production tracking.

- Implement and optimize digital tools for workflow management and communication across teams.


Project Management

- Lead and manage process improvement and automation projects from conception to implementation.

- Work with IT and vendors to ensure successful deployment and integration of software and hardware.

- Monitor project outcomes to measure impact and drive continuous improvement.

- Develop detailed project plans, define goals, timelines, and deliverables, and allocate resources effectively.

- Regularly update stakeholders on project progress, identify roadblocks, and proactively resolve issues.


Accountability and Performance Monitoring

- Hold team members accountable for project milestones, operational targets, and adherence to continuous improvement initiatives.

- Conduct performance reviews and audits to assess the effectiveness of improvements and provide feedback for further optimization.

- Ensure compliance with safety and quality standards across all improvement projects.


Cross-functional Collaboration

- Act as a liaison between production, maintenance, IT, and engineering teams to ensure alignment on improvement initiatives.

- Facilitate communication across teams to promote knowledge sharing, transparency, and a collaborative work environment.


Reporting & Documentation

- Maintain process evaluations, project plans, and implemented solutions.

- Provide regular updates and reports on improvement initiatives, KPIs, and project progress to stakeholders.



What You'll Need

-Bachelor’s degree in Engineering, Science, or a related field, or in the process of completing the degree.

-3+ years of experience in process improvement, manufacturing engineering, or a related role.

- Strong knowledge of PLCs, SCADA, and industrial automation systems.

- Proficiency in data analysis tools (e.g., Excel, SQL, Tableau, or similar).

- Familiarity with Lean Manufacturing, Six Sigma, or other continuous improvement methodologies.

- Excellent analytical, problem-solving, communication, and collaboration skills.

-Strong project management skills and understanding.

- Ability to develop and implement best practices and innovative solutions.

- Excellent communication and teamwork skills.

- Experience with Root Cause Analysis and implementation of countermeasures.

- Proficiency in process documentation and operating instructions.

- Experience with KPI assessment and delivery.

- Experience in working with ERP or CMMS software.


What We Offer

  • Medical, Dental, and Vision insurance available on your first day
  • Medical Travel Reimbursement for critical healthcare travel over 100 miles from home
  • Company Paid Life Insurance
  • Competitive Paid Time Off & Company Holidays
  • 401k Retirement Savings Plan with a dollar-for-dollar match up to 6% of your salary
  • Extensive Paid Parental Leave in the event of a birth or adoption
  • Opportunities to purchase Michelin Stock at a discounted rate
  • Michelin Tire Rebates
  • Employee Assistance Program that provides health, financial, and legal counseling among other resources


Interested in more details on our comprehensive employee benefits package? Just ask

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