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Mechanical Engineer

2 months ago

Lake Forest, United States Insight Global Full time

This individual will perform a wide range of mechanical and thermal-mechanical systems engineering functions related to the design, testing, and evaluation of hardware systems used for testing electronic systems including semiconductors and embedded devices. Develop new and/or modified existing designs in a fast-paced environment. Serve on product development team(s) and be assigned specific sub-assembly or sub-system mechanical design responsibility.

The ideal candidate will bring experience with electro-mechanical and/or thermal-mechanical engineering design and analysis. As well as, experience with automation systems as can be found in leading semiconductor test systems and associated handlers.

Essential Duties & Responsibilities:

  • Analyze and participate in customer requirements review(s).
  • Design new and/or modify existing electro-mechanical assemblies and detail parts to meet specific end customer requirements.
  • Complete all detail drawings, assembly drawings and Bill of Materials to all initial manufacturing builds and eventual production level manufacturing.
  • Collaborate with cross-functional teams to integrate thermal and mechanical solutions into product designs.
  • Conduct thermal and mechanical testing to validate designs and ensure compliance with specifications.
  • Optimize thermal and mechanical designs to improve efficiency, reduce costs, and enhance product performance.
  • Identify risk areas and optimization opportunities.
  • Present designs during internal Design Reviews and Customer Design Reviews.
  • Develop test specifications, detail test plans and evaluation protocols.
  • Perform electro-mechanical component, assembly and integration testing and final qualification testing.
  • Interpret functional test results and present findings to senior technical staff, vendors and customers.
  • Develop and implement mechanical design changes that may be identified during testing or design verification review.
  • Work as part of a team that includes manufacturing, quality assurance and technical support organizations to establish functional specifications for components and to select vendors/suppliers for purchased parts, materials and assemblies.
  • Recommend and design innovations and improved methods, tools and processes.
  • Perform hands-on evaluation of prototype system build/sub-assembly build /thorough product performance assessment.
  • Core execution of higher-level system integration design and deployment of solutions.
  • Work closely with external Technology partners on projects and successfully accomplishes common product design/ production goals.
  • All other duties as assigned.

Requirements, Education & Skills:

  • Requires a BS degree in Engineering, Hardware/Mechanical/Thermal/Physics.
  • Ideal candidates have 3-5+ years of experience, preferably in a high-technology environment.
  • Experience working in cross-functional teams that build complex systems comprised of motion control hardware, electrical and software components is a must.
  • Experience in SolidWorks or alternate 3D CAD system is a must.
  • Experience using CAD based FEA tools to check and optimize mechanical parts against structural requirements is a must.
  • Experience in creating and interpreting mechanical detail and assembly drawings using ASME-Y14.5M GD&T standards is a plus.
  • Experience in electronic packaging, testing and integrating thermal systems into automated equipment is also preferred.
  • Knowledge of thermal dynamics and CFD experience may be required to perform air flow analysis or thermal analysis.
  • Experience in failure prediction and analysis methods and processes like DFMEA, wishbone diagrams, 5 Whys or 8D Reports is a must.
  • Ability to travel to domestic and overseas customers and production facilities for deployments as needed.
  • This is an on-site role in our Lake Forest, CA office.

Additional Skills Preferred (but not required):

  • Experience with the architecting, design, certification and deployment of semiconductor capital equipment is a plus.
  • Experience with using PDM (MechWorks) Software tools to manage system hardware design configurations and documentation is a plus.

Base Salary: 115K - 165K