Process Control Engineer
1 week ago
Job: Process Control Engineer 2
Location- hybrid; 2-3 days in office/Clayton,NC
Job Summary/Description:
Background/Experience:
Required:
- minimum of 3 year of job-related experience; A bachelor’s degree (or equivalent experience) preferably in engineering.
- Engineering or manufacturing background plus familiarity with manufacturing processes used to produce components and assemblies for Client-type Products.
- Knowledge of shop operations.
- Understanding of 3rd party registration standards.
Position's Contribution to Work Group:
- The primary responsibilities of this position are to work with suppliers and design engineers on nonmetallic components such as injection molded, thermoformed, blow molded, rotomolded, rubber, insulation, etc.
- This includes ensuring that robust process controls are in place to address and prevent defects as well as developing new parts following the Advanced Product Quality Planning (APQP) steps.
- Responsible for the supplier’s processes from design concept to the end of product life.
- This position ensures the adequacy of the supplier’s quality management system and the capability of people, training, tooling, fixturing and equipment.
- Provides technical support during start-up activities.
- Ensures that APQP activities related to process control are being performed by the supplier.
- Monitors supplier adherence to Process Change Notification (PCN) (for changes driven by Supplier and Client) on a timely and cost effective basis.
- Manages supplier’s project plans and activities to ensure product meets Client expectations.
- Ensures all relevant requirements and related changes are thoroughly documented.
Typical Day:
- Reviews APQP documentation (e.g., Process FMEA {failure mode and effects analysis}, Process Control Plans, Gage R&R {repeatability & reproducibility}).
- Participates in process FMEA for suppliers manufacturing processes.
- Audits process control implementation and effectiveness.
- Ensures PPAP completion and approval prior to shipment of new parts.
- Responsible for the review, approval and validation of 8D permanent corrective action plans.
- Participates in the development of Supplier quality metrics, and in Supplier Performance Management Reviews (SPM).
Critical Technical Skills:
- Thorough knowledge of APQP activities.
- Must have a thorough working knowledge of quality initiatives.
- Experienced in Microsoft 365 (Excel, Teams, Sharepoint etc.)
- Desired: experience with non-metallic components and processes
Soft Skills Required:
- Excellent communication skills. -Maintains the highest ethical and professional standards
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