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Plant Manager
2 months ago
We are looking for a Plant Manager in our Muskego, WI Facility -
The Plant Manager plans, manages, and directs all phases of plant activities for a single-site manufacturing plant including production, quality, maintenance, and shipping/receiving. Responsible for achieving efficient and economical production consistent with customer needs, production schedules, company quality, safety, and profit goals.
- Promote a culture of safety and quality in all aspects of the operations.
- Develop objectives, policies, and plans for the plant’s activities to meet or exceed the company’s strategic plans.
- Coordinate the integration of workflow, timely production, conformance to budgets, and proper utilization of personnel, skills, machines, and equipment.
- Supervise programs essential to manufacturing procedures such as training, safety, environmental, housekeeping, work simplification, cost reduction, quality improvement, etc.
- Assist in the development of new products.
- Ensure products conform to quality and delivery specifications as well as customer expectations.
- Drive sustained continuous improvement activities and results using Lean, Six Sigma, and other tools.
- Implement and share best practices and proactively support corporate-wide activities.
Plant policies and procedures:
- Coordinate plant policies and procedures to ensure safe and efficient operations.
- Promote a safe and healthy working environment and compliance with federal and state safety regulations.
- Ensure regulatory compliance including those related to environmental and transportation areas together with identification, handling, and disposal of hazardous wastes.
- Ensure conformance with company work rules.
- Manage plant practices and procedures in compliance with Company and industry standards (e.g., ISO-9001-2015).
Annual plans - operating/capital expense, key measures, operating efficiency, and cost control.
- Recommend operating and capital expense budgets for the facility.
- Coordinate projects such as expansion of facilities, acquisitions, and installation of capital equipment, major repairs and overhauls, plant layout changes, etc.
- Proactively manage capital equipment expense projects to improve manufacturing reliability and robustness.
- Research new equipment and recommend changes or replacements.
- Oversees, directs, and has financial oversight for facility and equipment maintenance.
- Achieve plant KPI targets for production, quality, safety, financial, human resources, and environmental metrics.
- Evaluate staffing levels to meet production requirements.
Manufacturing staff:
- Coordinate and guide activities in the areas of manufacturing, facility maintenance, Lean, housekeeping/5S, quality enhancements, staffing, training, employee relations, and other related activities.
- Plan and establish the organizational structure, relationships, functions, and line of authority for each work area.
- Train and assist subordinates in the proper handling of responsibilities.
- Maintain positive employee relations.
- Assist in union contract negotiations as needed.
- Ensure further development of employees through performance evaluation, development of training plans, feedback, coaching, and cascade training.
- Participate in monthly meetings with employees to communicate the state of business.
- Promote and support community and employee engagement initiatives.
Education and Experience:
- Bachelor’s Degree in Manufacturing, Industrial, or Operations Management; Industrial Engineering; Manufacturing Engineering; Supply Chain; Business Administration; or related field preferred but not required.
- 7-10 years of manufacturing and progressively responsible manufacturing supervision/management experience.
- Practical experience and working knowledge of Basic Equipment Care (BEC) and Preventive Maintenance Optimization (PMO) systems for machinery, tooling, and gauges.
- Practical experience applying Lean principles and Total Quality Production System (TQPS) in a manufacturing environment.
- Experience with ERP/MRP systems.
- Lean Six Sigma certification a plus.
Other Qualifications:
- The ability to speak conversational Spanish is a plus.
- Travel up to 20% of the time to visit customers, vendors, suppliers, and other manufacturing sites.
- Requires a valid driver's license.
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