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3rd Shift Controls Engineer
7 days ago
Dana is a prominent company in the provision of highly engineered driveline, sealing, and thermal-management technologies that enhance the efficiency and performance of vehicles powered by both traditional and alternative energy sources. The company serves three main markets - passenger vehicles, commercial trucks, and off-highway equipment, offering original equipment manufacturers and the aftermarket support through a network of nearly 100 engineering, manufacturing, and distribution facilities.
Job Title:Controls EngineerCompany:DanaJob PurposeThis role is based in Napoleon, Ohio, and involves starting up a brownfield plant. The facility will serve as a Dana final assembly plant for Ford Bronco and Ranger products.
Job Duties and Responsibilities- Reviewing PLC logic & debugging for proper content, error-proofing, and data collection function
- Leading root cause investigations and resolving downtime issues
- Engaging in lean plant floor layout focusing on value-add, error-proofing, visual factory, and Kanban material flow
- Driving continuous improvement initiatives
- Reviewing and adjusting equipment PMs and critical spares lists
- Collaborating with equipment vendors to ensure system design, build, runoff, and installation
- Approving electrical and controls schematics and assembly system BOMs
- Ensuring mechanical drawings are accurate, robust, and compliant with specifications
- Co-developing inspection criteria, gage requirements, and control documentation with Quality Engineering
- Supporting problem-solving activities using methodologies like 7Step, Error-Proofing, Histogram, Fishbone, and 5 Why
- Leading and participating in continuous improvement programs and work teams
- Contributing to cost-saving initiatives and CI programs like VA/VE, MCM, among others
- Maintaining a safe, clean, and organized work environment
- Developing module assembly PFMEAs, Operator Instructions, Control Plans, & Process Flow Charts
- Providing support to quality functions as needed
Requirements:
- 2+ years of controls engineering experience
- Strong background in electrical and mechanical troubleshooting
- Proficiency with RSLogix 5000, RSLinx (mandatory)
- Experience with fastener torque systems (desired)
- Technical expertise in manufacturing and assembly processes along with best practices deployment
- Knowledge of lift assists, pneumatic devices (valves, cylinders), barcode scanners, and RFID reader systems
- Familiarity with safety equipment such as safety mats, light curtain, e-stop circuits
- Competence in developing PFMEAs, Operator Instructions, Control Plans, Process Flow Charts
- Understanding of gage & layout procedures
- Demonstrated leadership, team-building, problem-solving, and decision-making skills
- Proficient in MS Office Suite applications (Word, Excel, PowerPoint, Project), ACAD, VisView, or similar tools
- Outstanding organizational skills with the ability to multitask efficiently
- Excellent written and verbal communication abilities
- Willingness to work extended hours, weekends, multiple shifts, and occasional travel
We are an Equal Opportunity Employer, fostering diversity and inclusion in the workplace, without discrimination based on race, color, sex, age, national origin, religion, sexual orientation, gender identity, veteran status, disability, or any other protected class under federal, state, or local regulations.
Kindly note that Dana does not entertain unsolicited resumes from third-party recruiters unless specifically engaged for a particular role. Submission of unsolicited resumes implies that Dana reserves the right to consider the applicant for employment at its discretion without any obligation to the submitting party.
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