Lead Materials

3 weeks ago


Malabar, United States L3Harris Technologies Full time

Job Title:  Lead Materials & Process Engineer

Job Code:  8674

Job Location: Palm Bay, FL

Job Description:  

L3Harris has an immediate need for a Lead Materials and Processes Engineer responsible for the evaluation, selection, testing, and analysis of non-metallic and composite materials used in Aerospace, Geospace, and Defense programs.

  • Lead material reviews and failure analyses including investigation of root cause and recommend disposition.
  • Responsibilities include interfacing with internal and external customers, suppliers, and material manufacturers relevant to our technical activities.
  • Analyze, research, and develop material characterization and their related application processes to optimize material selection and use in structures, systems, and subsystems.
  • Develop and analyzes material properties through material characterization testing, failure analysis, analytical chemistry techniques, and material compatibility testing for processes and design requirements. 
  • Perform root cause analysis of material and hardware failures and provides effective solutions to production issues.
  • Perform failure analysis on complex systems and drive root cause corrective action.
  • Contamination identification control, testing, and analysis.
  • Create and issues supporting technical documents related to projects along with material and process specifications.
  • Work with Quality processes and industry standards such as Lean, Six-sigma, AS9100, NADCAP, ASTM, ICP, SAE, and ISO.

Essential Functions: 

  • Characterize materials for use in Aerospace, Geospace, Ground, and Maritime designs, including suitability for manufacturing and extended use beyond manufacturer shelf life.
  • Design, develop, and modify processes and methods for the manufacture and utilization of various materials in production of deliverable hardware including electronic assemblies, and mechanical structures.
  • Participate in design processes including trade studies, supplier selection, concurrent design and development, material characterization, data analysis, and drawing reviews.
  • Serve as a resource to manufacturing areas on proper usage and selection of materials, especially adhesives, polymers, and composites.
  • Work with chemicals used for manufacturing and laboratory activities, and work with EH&S teams for safe handling and disposal of chemicals and materials.
  • Implement material and process control plans and other types of contractual deliverables such as non-standard approval requests (MUA, NSMAR, PMPR, MIUL), contamination control plans.
  • Provide guidance, coaching, and training to other employees, internal and external to our department, with varying expertise in materials.
  • Generate test plans and reports of completed work for dissemination to program/design teams, management and L3Harris customers.

Qualifications: 

  • Bachelor’s Degree and minimum 9 years of prior relevant experience. Graduate Degree and a minimum of 7 years of prior related experience. In lieu of a degree, minimum of 13 years of prior related experience.
  • Degree in Materials Engineering, Chemical Engineering, Material Science, or related field.
  • Experience in laboratory or materials testing environment.
  • Experience with material or process failure analysis and root cause corrective action (RCCA) for metallic or polymer components.
  • Experience from proposal through execution in manufacturing.
  • Experience in MS Office Suite and developing written procedures and analytical reports.
  • Eligible for a security clearance.

Preferred Additional Skills:

  • Active Secret or TS/SCI clearance desired.
  • Industry participation in professional materials organizations such as ASM, NACE.
  • Publications or academic research papers.
  • Experience in non-destructive testing including ultrasonic or xray imaging.
  • Experience with space or aerospace systems.


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