Senior R&D Process Engineer

4 days ago


Newark, Delaware, United States DSJ Global Full time

Role: Senior R&D Process Engineer - Personal Care

Location: Newark, NJ (Hybrid - 4 days on-site / 1 remote)

Salary: $140,000-$180,000

A fast-growing innovator in sustainable personal care products is seeking a Senior R&D Process Engineer to lead scale-up and process development initiatives for its expanding product portfolio. This is a strategic, senior-level role based in Newark, NJ, with hybrid flexibility and relocation support for qualified candidates.

The Senior R&D Process Engineer will be responsible for:

  • Leading process development and scale-up of personal care formulations including cleansers, moisturizers, deodorants, and hair care products.
  • Translating lab-scale formulations into robust, scalable manufacturing processes across internal and external production sites.
  • Designing and optimizing pilot trials, equipment specifications, and process parameters to ensure product consistency and quality.
  • Collaborating with formulation scientists, packaging engineers, and contract manufacturers to ensure seamless commercialization.
  • Troubleshooting complex process challenges and implementing continuous improvement strategies.
  • Supporting regulatory and quality teams with documentation for FDA, ISO, and sustainability certifications.
  • Mentoring junior engineers and contributing to long-term technical capability development.

Ideal candidates will have:

  • Bachelor's or Master's degree in Chemical Engineering, Process Engineering, or related field.
  • 8+ years of experience in personal care product development, with a strong focus on process engineering and scale-up.
  • Proven success in launching products from bench to commercial scale in regulated environments.
  • Experience working with co-manufacturers and pilot plant operations.
  • Strong leadership and cross-functional collaboration skills.
  • Willingness to travel up to 20% for trials, audits, and supplier visits.

Why work here:

  • Lead technical strategy in a mission-driven company focused on clean, sustainable personal care
  • High-impact role with visibility across R&D, operations, and leadership
  • Hybrid work model with flexibility
  • Relocation assistance for qualified candidates
  • Collaborative, inclusive culture with a focus on innovation

If you're interested in this role please apply below now


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