Senior Manufacturing Engineer
4 weeks ago
We are seeking a skilled Senior Manufacturing Engineer to join our dynamic team at Schreiber Foods. As a Senior Manufacturing Engineer, you will play a pivotal role in optimizing our production processes, ensuring the efficient and cost-effective manufacturing of our food products.
Key Responsibilities- Lead the manufacturing engineering program for a product sub-category by working collaboratively across the business and within the engineering complex.
- Develop and drive engineering strategy around capability, capacity, and optimization that align with organizational priorities.
- Guide, mentor, and train manufacturing engineers in the mastery of manufacturing engineering tools, methodologies, and skills.
- Evaluate existing manufacturing processes and identify areas for improvement in efficiency, productivity, process capability, risk, and cost reduction.
- Design and implement improvements to enhance yield, reduce waste, increase throughputs, improve cycle times, reduce bottlenecks, and streamline operations while maintaining strict adherence to food safety and quality standards.
- Collaborate with Process Excellence and Data Science/Analytics teams to leverage data for process optimization.
- Collaborate cross-functionally to scale up new products from concept to production, ensuring seamless integration into existing manufacturing processes.
- Partner with Maintenance and Reliability Engineering to ensure equipment uptime and reliability as well as integrate predictive maintenance strategies.
- Lead or assist in the development of new equipment installations or modifications, from concept to commissioning, with a focus on maximizing output, minimizing downtime, and reducing operational risk.
- Utilize data analysis and statistical techniques to identify bottlenecks, process variability, and areas for improvement in production processes.
- Implement data-driven solutions to increase overall efficiency while mitigating operational risk and collaborating with Process Excellence and Data Science to refine analytics models.
- Conduct Failure Modes and Effects Analysis (FMEA) to proactively identify potential failure points, risks, and weaknesses in processes and equipment.
- Develop strategies to reduce operational risk and enhance process reliability, working closely with Reliability Engineering.
- Define and own manufacturing process control plans. Set up in-process measurement systems. Complete GR&R activities to ensure effectiveness. Set up process monitoring and trending, including SPC of critical parameters.
- Perform process capability studies to predict manufacturing process trends to allowing us to meet customer specifications and create stability in day-to-day operations.
- Working collaboratively, troubleshoot manufacturing issues, identify root causes, and implement corrective and preventive actions to prevent reoccurrence.
- Participate in the selection and evaluation of equipment, tools, and materials to ensure optimal performance and cost-effectiveness, specifically focusing on enhancing productivity and reducing operational risk.
- Assist Process Excellence Engineering team in championing Lean, Six Sigma, and other continuous improvement methodologies to drive efficiency gains and enhance overall operational excellence.
- Collaborate with the Quality Assurance team to ensure compliance with regulatory requirements and maintain product quality and safety, with a strong emphasis on reducing operational risk.
- Collaborate with Controls Engineering to optimize and leverage automation and digitalization.
- Maintain accurate documentation, including process manuals, standard operating procedures, and equipment specifications, with an emphasis on improving documentation processes.
- Bachelor's degree in Engineering or Engineering Technology (Mechanical, Manufacturing, Industrial, Electrical, chemical, or any engineering-related field).
- 8+ years of Engineering experience.
- Experience within the food industry or a related field is a plus, but not required.
- A strong understanding of food safety regulations and quality management systems (e.g., HACCP, GMP, FDA) or the ability to understand/learn this space is required.
- Project management experience is a plus.
- Collaborative approach and excellent communication skills to work effectively with cross-functional teams.
- Ability to travel approximately 10%.
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