Manufacturing Controls Engineer II
4 days ago
Company Overview
Abbott Laboratories is a global healthcare leader that helps people live more fully at all stages of life. With a portfolio of life-changing technologies spanning the spectrum of healthcare, our company boasts leading businesses and products in diagnostics, medical devices, nutritionals, and branded generic medicines.
We serve people in over 160 countries through the efforts of our 114,000 colleagues worldwide.
Job Description
This position works out of our Westbrook, Maine location in the IDDM INFECTIOUS DISEASE DEVELOPED MARKETS Division. As a Manufacturing Controls Engineer II, you will be responsible for supporting product development from concept through sustained manufacturing of FDA-regulated products.
Key responsibilities include completion of process development, equipment acquisition, leadership of supporting development partners, and experience with manufacturing processes, quality/cost savings initiatives, and implementation of engineering principles while ensuring compliance with cGMP, quality, and safety standards.
What You'll Work On
- Develops processes, specifies, acquires, and implements equipment to support efficient and safe manufacturing practices.
- Evaluates machine logic and controls to troubleshoot equipment and identify opportunities for process improvement.
- Integrates controls hardware and software into new and existing manufacturing equipment to ensure seamless operation.
- Designs experiments, validates, completes testing, and analyzes data to drive informed decision-making.
- Suggests and supports new methods or materials for continual improvement of quality and efficiency.
- Analyzes current equipment for process suitability and provides detailed plans for improvement to optimize manufacturing operations.
- Creates and revises manufacturing documents, specifications, standard operating procedures (SOPs), safety instructions, validation protocols, risk assessments, and other technical documents to ensure compliant, efficient, and safe procedures.
- Collaborates with other engineers and technicians to develop solutions and improvements in materials, equipment, and processes as necessary.
- Actively participates in teams to ensure continual improvement, safety, and compliance.
- Leads cross-functional project teams and coordinates activities to drive successful project outcomes.
- Ensures appropriate process and equipment definition, quality of communication and documentation, time management, and project metrics.
- Implements core engineering principles to drive innovation and efficiency in manufacturing operations.
Education and Experience Requirements
- Bachelor's degree (BS) in engineering or an equivalent combination of education and experience.
- Minimum of 3 years of engineering experience in a manufacturing environment.
- Ability to read, analyze, and interpret general business periodicals, professional journals, technical procedures, or governmental regulations.
- Ability to write reports, business correspondence, and procedure manuals.
- Ability to effectively present information and respond to questions from groups of managers, clients, customers, and the general public.
- Ability to apply advanced mathematical concepts such as exponents, logarithms, quadratic equations, and permutations.
- Ability to apply mathematical operations to tasks such as frequency distribution, determination of test reliability and validity, analysis of variance, correlation techniques, sampling theory, and factor analysis.
- Ability to define problems, collect data, establish facts, and draw valid conclusions.
- Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.
- Previous experience with common manufacturing automation technologies and architectures is required.
- Must be able to work on problems of diverse scope where analysis requires evaluation of obscure or unknown data.
- Must be able to use precision measuring equipment, hand, and power tools.
- Must be able to meet deadlines while working on multiple projects.
- Experience with Programmable Logic Controllers (PLCs) (Allen Bradley Logix5000): ability to read and troubleshoot existing ladder logic, generate new ladder logic for the sequencing of complex manufacturing tasks.
- Experience with Human Machine Interfaces (HMIs) (Allen-Bradley Factory Talk View): ability to modify and troubleshoot existing user interfaces, design and implement new user interface functionality.
- Experience with Motion Control, including Servo Drives, VFDs, and Stepper Drives: ability to troubleshoot and tune control loops.
- Experience with Robots: ability to modify robot programs and taught positions, sequence new robot paths and functions.
- Experience with Vision Systems: ability to troubleshoot existing vision inspection applications, design new systems, create robust inspection logic for the disposition of products.
- Electrical Aptitude: ability to read and trace machine control systems from electrical prints, troubleshoot common machine control hardware, generate and modify electrical schematics.
Preferred Qualifications
- Experience working in a GMP, FDA, ISO, and USDA regulated environment.
- Familiarity with cGMP and ISO 13485 regulations and practices is desired.
- Familiarity with a variety of material testing and measuring methods.
- Vision Systems (Cognex and/or Keyence experience preferred).
- Robots (Staubli and/or Epson experience preferred).
Estimated Salary
The base pay for this position is $57,300.00 – $114,700.00. In specific locations, the pay range may vary from the range posted.
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