Quality Assurance Specialist, Semi-Conductor

3 weeks ago

Sparks, Nevada, United States Tesla Full time

The Quality Engineer will be responsible for providing timely support to internal or external customers to develop and sustain the quality of vehicle assembly systems. You will assess risks, engineer the necessary quality controls (including the incoming components) and prevention methods to achieve production targets and ultimately deliver a safe and reliable product to enable Tesla's mission to accelerate the world towards sustainable energy.

Key Responsibilities
  • Accountable for the quality of incoming components, quality controls, and assurance in the production process, root cause analysis, and resolution of problems impacting internal and external customers, continuous improvement, and risk mitigation.
  • Drive cross-functional teams to achieve targets for field reliability, scrap, and first-pass yield.
  • Development of manufacturing requirements, quality standards, and product quality plans to assure products will meet the expectations of our target customers.
  • Deployment of manufacturing level requirements to subsystems, assemblies, and components to assure clear focus on design and customer needs.
  • Identification of critical requirements to assure proper supplier and production focus on critical needs.
  • Leading development of FMEAs (Design & Process) for development teams to identify and address critical risks.
  • Support development of manufacturing equipment, controls, and test plans to address risks identified in FMEA.
  • Participate in design reviews to assure product subsystem quality, manufacturability, reliability, etc.
  • Assist development with dimensional analysis, statistical tolerancing, and other methods to investigate the effects of part and process variability on system performance.
  • Support process capability analyses to investigate the ability of suppliers and production processes to meet defined specifications and quality standards.
  • Design effective experiments through DOE or other methods to support design and process teams in investigation of various alternatives to resolve quality issues.
  • Manage and facilitate the root cause & corrective actions system through tracking and validation of issues and support in root cause analysis through facilitating brainstorming, use of lean methodologies, hypothesis testing, design of experiments, DMAIC, 8D, etc.
  • Continuously improve/develop a proactive quality control system to effectively address and control product quality for current and future products.
  • Analyze, develop, process, and implement Engineering Changes.
  • The successful candidate for this position must have a broad technical background with the ability to work with engineering, manufacturing, service, and suppliers across a wide variety of issues.
  • Strong interpersonal and communication skills are an absolute requirement to establish effective working relationships within Tesla and outside.
Requirements
  • Bachelor of Science in Electrical, Mechanical, Materials, or Industrial Engineering, or evidence of exceptional experience in related fields.
  • MS degree in engineering, Six Sigma, or ASQ certification are preferred.
  • Minimum 2 years of experience in quality engineering.
  • Minimum 1 year of experience with electro-mechanical assemblies, semiconductor, or high-volume manufacturing is preferred.
  • Specific training and demonstrated success in applying design for quality, problem-solving methodologies, FMEA, process capability analysis, hypothesis testing, DoE, and SPC.
  • Strong background and demonstrated success applying statistical methods.
  • Minitab, JMP, or other statistical software capabilities.
  • Data mining, databases, and scripting experience are preferred (e.g., MySQL, Python).
  • Excellent oral and written communication skills.
  • Ability to resolve quality issues with urgency on a 24x7 production environment, which require occasional overtime when the need arises.
Benefits
Benefits Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
  • Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction.
  • Family-building, fertility, adoption, and surrogacy benefits.
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution.
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA.
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA).
  • LGBTQ+ care concierge services.
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits.
  • Company paid Basic Life, AD&D, short-term, and long-term disability insurance.
  • Employee Assistance Program.
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays.
  • Back-up childcare and parenting support resources.
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance.
  • Weight Loss and Tobacco Cessation Programs.
  • Tesla Babies program.
  • Commuter benefits.
  • Employee discounts and perks program.

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