Automation Technician

2 weeks ago


Ionia, Michigan, United States Flex-N-Gate Corporation Full time

Job Summary

Flex-N-Gate Corporation is seeking a highly skilled Automation Technician to join our team. As an Automation Technician, you will be responsible for developing, editing, maintaining, and troubleshooting automated actuators, Programmable Logic Controllers (PLCs), and motion-controlled programs on manufacturing equipment and machinery.

Key Responsibilities

  • Install, program, and troubleshoot Industrial Electrical Equipment, PLCs, AC/DC Variable Speed Drives, and Human Machine Interfaces.
  • Have a thorough understanding of electrical characteristics, including single phase, 3 phase, 110v, 220v, 440, 12.5kv, and d.c. voltage.
  • Program robot paths and operating parameters for new products and continuous improvement of existing programs.
  • Program inputs/outputs of robots
  • Integrate robotics with peripherals, such as welders, controllers, or other equipment.
  • Initiate robot application enhancements with regard to part quality and safety.
  • Analyze, troubleshoot, and debug robotics programs.
  • Maintain support and programming of robots
  • Support Electrical controls engineers in development and documentation of electrical elementary diagrams and wiring diagrams for existing and new control systems.
  • Be able to work with various PC programs and operating systems.
  • Document field changes to electrical schematic and wiring diagrams.
  • Troubleshoot software and hardware issues
  • Load software packages
  • Project documentation
  • Installation and support of Vision Systems
  • Support system upgrades
  • Read, interpret, and apply lessons learned from electrical schematic drawings, professional journals, equipment manuals, and government regulations.
  • Installation and support of Vision Systems.
  • Support maintenance personnel in 'real-time' trouble shooting techniques. This includes basic electrical, mechanical, and pneumatic functions of the robot and connections.
  • Develop, organize, and improve spare parts inventories.
  • Provide technical support for the production floor on a daily basis to meet production efficiency goals.
  • Initiate and participate in continuous improvement, including cycle time reductions, and root cause analysis.
  • Investigate mechanical failures or unexpected maintenance problems.
  • Install, calibrate, operate, or maintain robots.

Requirements

  • Automation experience is preferred.
  • Work experience with CADKey and PLC programming.
  • Proven experience with Robotic troubleshooting and programming.
  • Work experience with pneumatic/hydraulic controls, sensors, and electrical hardware, and control wiring circuitry.
  • Strong problem identification and problem resolution skills.
  • Able to apply right mathematical methods and formulas to problem solving.
  • Able to create alternative solutions to problems.
  • High level of sound and independent judgment and reasoning.
  • Competency with Allen Bradley PLC programming hardware and software.
  • Competency with Allen Bradley Operator Interface hardware and software (primarily Panel View series).
  • Familiar with Fanuc, Nachi, Motoman, and ABB Robots.
  • Ability to specify, assist with installation, debug, and start-up of electrical control and power system equipment.
  • PLC programming skills necessary to make a machine function properly and safely. Knowledge of Microsoft Excel, Word, PowerPoint, Access, and Project.
  • Strong organizational skills.
  • Ability to manage multiple projects.
  • Strong communication skills (both verbal and written).
  • Strong analytical, decision-making, and problem-solving skills.

Benefits

  • Medical, dental, prescription, vision, life, and disability insurance; and a flexible spending account.
  • 401(k) retirement savings plan with company match.
  • Extensive safety training, new hire orientation, continuous learning and development programs, and tuition reimbursement.
  • Paid holidays and vacation time.


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