Aerospace Thermal Systems Design Expert
3 days ago
We are seeking a highly skilled Aerospace Thermal Systems Design Expert to join our team at HANWHA AEROSPACE USA LLC.
About the RoleThe successful candidate will be responsible for designing and optimizing thermal management systems within aircraft gas turbine engines. This includes ensuring efficient heat transfer, thermal protection, and temperature control of compression system components to maintain optimal performance and reliability under various operating conditions.
Key Responsibilities- Heat Transfer Analysis: Oversee heat transfer analysis and design to predict thermal loads and temperature distributions within compression system components such as compressor blades, vanes, disks, casings, and ducts. Evaluate convective, conductive, and radiative heat transfer mechanisms under various operating conditions across the flight envelope.
- Cooling System Design: Design and optimize internal and external cooling systems to transport heat from compression system components and maintain them within safe operating temperature limits. Utilize reduced-order empirical analysis tools and computational fluid dynamics (CFD) tools to simulate bleed and coolant flow distribution, heat transfer effectiveness, and pressure losses.
- Heat Shielding and Thermal Protection: Specify and design thermal protection systems, including thermal barrier coatings, heat shields, and insulating materials, to protect compression system components from high-temperature environments. Evaluate thermal barrier performance and durability through analytical modeling and experimental testing.
- Thermal Management Strategies: Develop thermal management strategies to control temperature gradients and thermal stresses within compression system components. Implement active and passive cooling techniques, thermal baffles, and heat exchangers to optimize thermal performance while minimizing weight, complexity, and cost.
- Materials Selection: Collaborate with materials engineers to select high-temperature materials and coatings for compression system components, recognizing the importance of factors such as thermal conductivity, thermal expansion, oxidation resistance, and mechanical properties to ensure compatibility with operating conditions and longevity.
- Bachelor's and preferably Master's, or Ph.D. degree in Aerospace Engineering, Mechanical Engineering, or a related field.
- 15+ years of experience with engineering thermal sciences, heat transfer, and fluid dynamics for gas turbine engines from a large OEM or supplier.
- Strong proficiency in thermal analysis software (e.g., ANSYS Icepak, Siemens Simcenter) and CFD tools (e.g., ANSYS Fluent, Siemens STAR-CCM+), and in leveraging them to drive design decisions.
- Proficiency in CAD software (e.g., CATIA, Siemens NX).
- Experience with thermal analysis and design of compression system components for gas turbine engines is highly desirable.
- Familiarity with high-temperature materials, coatings, and thermal protection systems used in aerospace applications.
HANWHA AEROSPACE USA LLC offers a competitive salary range of $180,000 - $250,000 per year, depending on experience. We also provide excellent benefits, including health insurance, retirement plans, and paid time off.
About UsHANWHA AEROSPACE USA LLC is a leading manufacturer of aerospace engine components and systems. We are committed to delivering high-quality products and exceptional customer service. Our team is dedicated to innovation, collaboration, and excellence in all that we do.
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