Mechanical Integrity Specialist

7 days ago


Decatur, Illinois, United States ADM Full time
Job Summary:

The Mechanical Integrity Coordinator is responsible for leading, implementing, and sustaining the mechanical integrity of site assets to ensure operational safety and reliability.

Key Responsibilities:
  • Direct and lead third-party contractors involved with Mechanical Integrity (MI) activities at the site.
  • Support the plant in sustaining and improving MI efforts and activities.
  • Approve/determine changes to Inspections, Tests or PM Frequencies.
  • Direct, manage, and support site MI programs.
  • Partner with the plant maintenance team and RCM Practitioners to develop an action plan to identify and address deficiencies in assets.
  • Work with SMEs to establish inspection/repair plans, identify relevant damage to mechanisms, select appropriate inspection tasks/NDE methods, and develop inspection/maintenance plans for all equipment.
  • Contribute to design, specification, construction activities, and quality assurance of equipment.
  • Review and approve inspection and testing procedures to ensure compliance with applicable API, ASME, NFPA, NBIC codes, etc.
  • Ensure, API, ASME, NFPA, NBIC, and other applicable Standards and RAGAGEPs are incorporated into the MI program, particularly as it relates to Inspection and Repair.
  • Interpret Inspection Reports and ensure mandatory integrity items are planned and corrected.
  • Review inspection, testing, and repair documentation and follow up on corrective actions as needed.
  • Determine remaining life calculations and next inspection dates based on equipment condition and incorporate that information into the inspection scheduling plan for the site.
  • Support and lead implementation of risk-based inspection programs.
  • Assist in defining and implementing best practices for inspection and repair documentation, record storage, and tracking.
  • Work with SMEs to provide guidance, direction, and leadership for reliability issues involving fixed equipment (piping, pressure vessels, exchangers, heaters, tanks, etc.).
  • Develop procedures required for equipment inspections and tests.
  • Support/lead MI compliance auditing efforts at plant sites.
  • Ensure selected 3rd party inspectors and repairers have the necessary qualifications and certifications.
  • Ensure PSM requirements for PSVs and Critical Safety Devices are met and updated.
Requirements:
  • Thorough working knowledge of applicable codes, standards and RAGAGEPs (ASME Section VIII, API 510, 570, 653).
  • BS in Engineering (Chemical Engineering preferred) plus 5 or more years of relevant experience, or an equivalent combination of education and relevant experience.
  • Effective decision-making ability and problem-solving skills.
  • Demonstratable organization skills and the ability to manage multiple tasks.
  • Excellent oral and written communication skills.
  • Computer skills and proficiency with Microsoft Products and Computerized Maintenance Management Software (CMMS).
  • Demonstrated supervisory, and leadership experience and the ability to work in a team environment.
  • Must be customer-focused and proactive in managing conflict, influencing others, listening, change management, prioritization & planning, utilizing a proactive approach to reliability.


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