Materials and Processes Engineer

4 weeks ago

Seattle, Washington, United States Blue Origin Full time

Role Summary

We are seeking a highly skilled Materials and Processes Engineer to join our team at Blue Origin. This role will be part of the Lunar Permanence business unit, focusing on developing sustainable infrastructure for transport of crew and cargo from Earth to the Lunar Surface.

Key Responsibilities

  • Provide broad materials and processes support for metallic materials, including additive manufacturing, forging, casting, forming, extrusion, plating, coating, welding, brazing, anodization, and passivation.
  • Support design, analysis, materials selection, process development, and M&P qualification for space vehicles.
  • Review production drawings for large complex assemblies systematically, documenting the review to established requirements.
  • Responsible for M&P signatory release of engineering drawings for parts and assemblies.
  • Lead and coordinate internal and external M&P efforts for additive manufacturing, including development of material specifications, process specifications, supplier qualifications, part qualifications, mechanical testing, and customer-facing updates.
  • Support development of internal engineering and quality processes to standardize and accelerate material evaluation, implementation, and qualification.
  • Collaborate with design engineers to ensure part designs are compatible with AM processes.
  • Work with cross-functional teams within the Lunar organization and other business units.

Requirements

  • Minimum of a B.S. degree in Aerospace, Material Science, Mechanical, or Manufacturing Engineering, or a related field.
  • 5+ years of demonstrated AM M&P Engineering experience on a production flight or space program.
  • Experience with AM aluminum and/or titanium for aerospace applications.
  • Demonstrated experience developing and executing part qualification test plans for AM components.
  • Familiarity with standard methods for testing mechanical properties of aerospace-grade materials, particularly AM materials.
  • Knowledge of industry standards for material data analysis (e.g. MMPDS, MAPTIS, CMH-17).
  • Experience organizing and managing materials and process-related data in a company-accessible database.
  • Ability to travel to support development and testing opportunities at other Blue Origin and vendor sites.
  • Ability to earn trust, maintain positive and professional relationships, and contribute to a culture of inclusion.
  • Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.

Preferred Qualifications

  • M.S. in Aerospace, Material Science, Mechanical, Manufacturing or Chemical Engineering or related field.
  • Experience running ambient, elevated temperature, and cryogenic thermomechanical testing.
  • Experience planning and executing material allowable or qualification program.
  • Demonstrated experience developing new aerospace processes and refining existing ones.
  • In-depth knowledge of aerospace-grade materials characterization techniques (e.g. SEM, EDS, metallography, ultrasound, micrography, and mechanical testing).

Compensation and Benefits

Blue Origin offers a competitive compensation package, including a base salary range of $136,467.00-$191,053.80, depending on location. We also provide a comprehensive benefits package, including medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.

Equal Employment Opportunity

Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified, diverse, and dedicated work force. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork, in which all employees recognize and appreciate the diversity of individual team members.

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