Industrial Process Optimization Engineer

6 days ago


San Antonio, Texas, United States EControls Full time
Process Optimization Engineer

We are seeking a highly motivated and experienced Process Optimization Engineer to join our team at EControls. This role is responsible for driving process efficiency improvements, supporting manufacturing operations, and ensuring production readiness of key processes.

Key Responsibilities:

  • Design Experiments: Develop optimum production processes for manual assembly, automated assembly, press operations, automated inspection, and testing.
  • Solve Production Issues: Identify and resolve production-related problems, ensuring minimal downtime and maximizing productivity.
  • Develop Processes: Plan and develop processes and capacity utilization strategies for assembly operations of mechanical, electro-mechanical, and electrical components.
  • Troubleshoot Equipment/Process Problems: Investigate root causes for equipment and process-related issues, implementing corrective actions to prevent recurrence.
  • Improve Process Efficiency: Analyze existing workflows and develop alternative solutions to drive process efficiency improvements.
  • Create Work Instructions & Procedures: Develop and update work instructions and procedures to ensure clarity and consistency across the organization.
  • Conduct Time Studies & Modify BOMs/Routings: Conduct time studies to optimize production workflows, modify bill-of-materials (BOMs) and routings as needed.

Supporting New Product Development & Continuous Improvement Efforts:

  • Design for Manufacturability Input: Provide input on design for manufacturability to ensure products are optimized for production.
  • Define Assembly Strategy: Define assembly strategies for production to ensure efficient and effective product creation.
  • Design New Assembly Equipment & Tooling: Design new assembly equipment and tooling to support production needs.
  • PFMEA Development: Lead PFMEA development and participate in DFMEA development to identify potential failure modes and implement risk reduction measures.
  • Data Collection & Analysis: Collect and analyze data from assembly operations to inform process improvements.
  • Improve Existing Fixtures & Tooling: Improve existing fixtures and tooling to increase efficiency and reduce costs.
  • Cost Reduction Ideas: Explore and implement cost reduction ideas to optimize production workflows.
  • Critical Spare Parts: Identify, source, and set up critical spare parts for production cells.

Quality Support:

  • Statistical Process Controls: Develop and execute statistical process controls using quality tools and statistical techniques.
  • MRB Process: Participate in the Material Review Board (MRB) process to review non-conforming material as needed to support production operations.

Education & Experience:

  • Bachelor's degree in Electrical or Mechanical Engineering or similar engineering discipline.
  • A minimum of 3-5 years of high-volume manufacturing environment experience.
  • Familiarity with lean manufacturing and Six Sigma methodologies preferred.

Salary: Estimated salary range is $80,000 - $120,000 per year, based on location and experience.


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